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Gardner Denver ESM 30 User Manual

Gardner Denver ESM 30
60 pages
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Original User Manual
Screw Air Compressor
ESM 30-ESM 50
GB
CDN
USA
Id. no. ZS1064358 / 00 - January 2010
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Gardner Denver ESM 30 Specifications

General IconGeneral
Motor Power30 kW
Maximum Pressure10 bar
Air Delivery @ Full Load3.78 m³/min
TypeRotary Screw
Power30 kW
Working Pressure10 bar

Summary

General Information

Maintenance

Importance of periodic maintenance for compressor longevity and performance.

Warranty

Conditions of the Gardner Denver warranty for compressor units and parts.

Foreword

Intended Use

Specifies the machine's design purpose and restrictions to prevent risks.

Maintenance

Emphasizes the imperative nature of careful maintenance for optimal operation.

Safety Regulations

Identification of Safety Guidelines

Explains warning signs, liability, and general applicability of safety rules.

General Safety Instructions

Covers organizational measures, personnel conduct, and PPE for safe operation.

Safety Regulations

Changes and Modifications to the Machine

Prohibits unauthorized changes that could affect safety or function.

Installation and Normal Operation

Details safe installation practices and operational guidelines.

Safety Regulations

Special Work/Maintenance

Outlines careful procedures for maintenance, inspection, and repair activities.

Safety Regulations

Warning of Special Dangers

Highlights critical safety warnings related to electric energy, fluids, and noise.

Safety Regulations

Symbols and Explanations

Provides a key to understanding various warning and informational symbols used in the manual.

Design and Functioning

Design of the Unit

Describes the overall design and components of the compressor unit with a diagram.

Design and Functioning

Schematic Diagram ESM 30

Presents the schematic diagram for the ESM 30 compressor model.

Design and Functioning

Schematic Diagram ESM 37-ESM 50

Presents the schematic diagram for the ESM 37-ESM 50 compressor models.

Design and Functioning

Oil Circuit

Explains the flow and function of the oil circulation system within the compressor.

Air Circuit

Details the path and process of intake air through compression and delivery.

System Control

Describes the operational logic and control mechanisms of the compressor system.

Transport and Installation

Transport

Provides instructions and safety precautions for transporting the compressor unit.

Weights

Lists approximate weights for different compressor models, including optional dryers.

Transport and Installation

Installation

Details the necessary steps and considerations for proper installation of the unit.

Preparations for Commissioning

Cooling Air Volume/Minimum Cross

Specifies the required cooling air volume and minimum cross-sectional area for ventilation.

Preparations for Commissioning

Compressed Air Connection

Guides on connecting the compressed air outlet to the system.

Electrical Connection

Outlines general electrical connection requirements and safety notes.

Preparations for Commissioning

Oil Level Check

Describes the procedure for checking and maintaining the correct oil level.

Sound Pressure Level

Provides sound pressure level data for different compressor models.

Commissioning

First Commissioning

Details the essential steps for initial startup and verification before normal operation.

Commissioning

Routine Commissioning

Procedures for daily or regular operational checks and startup.

Commissioning After Malfunction

Steps to safely restart the compressor after a fault or shutdown.

Service and Maintenance

Maintenance Recommendations

General guidance on performing maintenance tasks for optimal unit performance.

Maintenance Electric Motor

Specific maintenance instructions for the unit's electric motor.

Service and Maintenance

Maintenance Schedule

A comprehensive schedule of required maintenance tasks and intervals.

Service and Maintenance

Oil Change

Step-by-step instructions for safely draining and refilling the compressor oil.

Service and Maintenance

Change of Oil Filter Cartridge

Procedure for replacing the oil filter cartridge to maintain oil quality.

Change of the Fine Separator Cartridge

Instructions for replacing the fine separator cartridge for air quality.

Service and Maintenance

Change of Air Intake Filter

Guidance on replacing the air intake filter to ensure clean air supply.

Service and Maintenance

Safety Valve

Information on the safety valve, its function, and testing procedures.

Service and Maintenance

General Maintenance and Cleaning

Procedures for general cleaning of the unit and its components.

Clean/Change Filter Mat with Cooling Air Inlet and Control Cabinet Inlet

Steps for cleaning or replacing filter mats for cooling air and control cabinets.

Service and Maintenance

Maintenance Information and Lubricant Recommendations for Stationary Compressors

Recommendations for lubricants and information on maintenance intervals.

Trouble-shooting

Unit Cannot Be Started

Common causes and remedies for failure to start the compressor unit.

Unit Stops During the Start-up Phase

Troubleshooting steps for unexpected shutdowns during the initial startup.

Unit Does Not Reach the Set Mains Pressure

Solutions for issues where the compressor fails to achieve the target pressure.

Trouble-shooting

Unit Switches Off

Addresses reasons why the compressor unit might shut down unexpectedly.

Safety Valve Opens

Troubleshooting steps when the safety valve is activated.

Annex

Technical Data: EUROPE version ESM 30-ESM 37

Detailed technical specifications for EUROPE version ESM 30 and ESM 37 models.

Annex

Technical Data: EUROPE version ESM 45-ESM 50

Detailed technical specifications for EUROPE version ESM 45 and ESM 50 models.

Annex

Technical Data: North America version ESM 30-ESM 37

Detailed technical specifications for North America version ESM 30 and ESM 37 models.

Annex

Technical Data: North America version ESM 45-ESM 50

Detailed technical specifications for North America version ESM 45 and ESM 50 models.

Annex

Layout Plan

Visual representation of the unit's dimensions and connection points.

Annex

Declaration of Conformity

Statement confirming compliance with relevant EC directives and standards.

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