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Gardner Denver EAH99C User Manual

Gardner Denver EAH99C
76 pages
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13-9-663
Version: 02
June 15, 2009
ELECTRA SCREW
ELECTRA-SAVER
ELECTRA-SAVER II
STATIONARY BASE-MOUNTED
COMPRESSOR
AUTO SENTRY
®
-- ES+ CONTROLS
EAH99C, EBH99G - 40, 50 HP
EAM99C, EBM99K - 60, 75 HP
ERH99E, EAP99J, EBP99J - 100 HP
INTERNATIONAL MODELS
EBM99L 60, 75, 100 HP (45, 56, 75 KW)
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver EAH99C Specifications

General IconGeneral
BrandGardner Denver
ModelEAH99C
CategoryAir Compressor
LanguageEnglish

Summary

General Information

Compressor Principle

Explains how the compressor achieves air compression using helical rotors.

Air Flow in the Compressor System

Details the path of air and oil through the compressor system.

Lubrication, Cooling and Sealing

Describes the oil system's role in lubrication, cooling, and sealing.

Turn Valve (Electra-Saver Only)

Explains the function of the turn valve for capacity control.

Installation

Lifting Unit

Provides instructions and safety precautions for lifting the compressor unit.

Location

Specifies ideal conditions and placement for compressor installation.

Cold Weather Installation

Offers guidelines for installing and operating the unit in cold environments.

Discharge Service Line

Details the connection and requirements for the discharge service line.

Water Piping (Water-Cooled Heat Exchanger Models Only)

Explains water piping connections for water-cooled heat exchanger models.

Electrical Wiring - Standard Units

Covers factory wiring and connection requirements for standard units.

Grounding

Emphasizes electrical grounding requirements for safety and proper operation.

Starting & Operating Procedures

Prestart-Up Instructions

Outlines essential checks before initial unit startup.

Replace Oil Filter Every 1000 Hours

Specifies the interval and importance of oil filter replacement.

Rotation

Details the procedure for checking and ensuring correct motor rotation.

System Pressure

Guides on setting system pressure and avoiding over-pressure.

Starting the Unit

Provides procedures for starting the unit in both cold and hot conditions.

Stopping the Unit

Describes the correct method for shutting down the compressor unit.

Controls & Instrumentation

AutoSentry Operation

Explains the operation modes and keypad interface of the AutoSentry controller.

Controller

Details the functions and features of the microprocessor-based AutoSentry controller.

Relief Valve

Covers the function, testing, and maintenance of pressure relief valves.

Blowdown Valve

Describes the function of the blowdown valve for pressure relief.

Inlet Valve

Explains the inlet valve's role in controlling delivery and unloading.

Solenoid Valves and Pressure Regulator

Details solenoid valves for control and the pressure regulator for stable air supply.

Turn Valve System

Explains the turn valve, actuator, and associated solenoid valves for capacity control.

System Sensors and Switches

Covers transducers for pressure and switches for filter status.

Motor Starters and Protection

Details fan and main starters for motor control and overload protection.

Lubrication, Oil Cooler, Oil Filter & Separator

Compressor Oil System

Outlines the function of the oil system in cooling, lubricating, and sealing.

Recommended Lubricant

Specifies the factory-recommended AEON lubricants for optimal performance.

Oil Specifications

Details the AEON 9000 SP synthetic lubricant and its benefits.

High Temperature Operation

Discusses operation at sustained high discharge temperatures and lubricant life.

Moisture in the Oil System

Explains the causes and effects of moisture accumulation in the oil system.

Oil Level Gauge

Describes how to read the oil level gauge and add/drain oil.

Oil Change Interval

Provides recommended oil change intervals based on discharge temperature.

Draining and Cleaning Oil System

Details procedures for draining and cleaning the entire oil system.

Filling Oil Reservoir

Step-by-step guide for correctly filling the oil reservoir.

Compressor Oil Filter

Explains the function of the oil filter and how to replace the element.

Thermal Control (Thermostatic Mixing) Valve

Describes the valve that controls oil temperature for proper warm-up.

Water Flow Control Valve for Heat Exchanger

Explains the adjustable valve for regulating water flow to the heat exchanger.

Compressor (GD Eliminator™™) Oil Separator

Details the oil separator's role in removing oil from the air stream.

Air Filter

Heavy-Duty Air Filter

Describes the standard heavy-duty, washable dry type air filter.

Filter Element Service

Guides on servicing the air filter element based on indicator light or hours.

Filter Element Life

Outlines conditions for replacing the air filter element.

Inlet Tube

Describes inspection and cleaning of the inlet tube during filter service.

Coupling

Installation of Coupling Cushions

Illustrates and describes the installation of coupling cushions.

Coupling Function

Explains the direct connection via a flexible coupling and its lack of lubrication requirement.

Assembly of Coupling onto Airend and Motor

Provides step-by-step instructions for assembling the coupling halves.

Alignment

Notes that the coupling alignment is permanent via flanges.

Replacing Element

Details the process for removing and replacing the coupling element.

Maintenance Schedule

Service Check List

Summarizes routine maintenance tasks and their frequency.

Every 8 Hours Operation

Daily checks including oil level, load/unload, pressure, and panel LEDs.

Every 125 Hours Operation

Checks for dirt accumulation on cooler cores and cooling fan.

Every 1000 Hours Operation

Recommends changing the oil filter element.

Every 8000 Hours Operation

Recommends changing the compressor lubricant.

Every Year

Annual checks for relief valve and shutdown operation.

Troubleshooting

Compressor Fails to Start

Lists common causes and remedies for starting failures.

Compressor Starts But Stops After Short Time

Addresses issues causing short-time shutdowns, like temperature or fuses.

Compressor Does Not Unload (or Load)

Details problems related to improper loading or unloading of the compressor.

Compressor Cycles From Load to Unload Excessively

Identifies causes for frequent cycling between loaded and unloaded states.

Compressor Starts Too Slowly

Explains slow starting issues related to Wye Delta settings or voltage.

Compressor Low on Delivery and Pressure

Covers causes for reduced air output and pressure, like filter restrictions.

Excessive Oil Consumption

Lists reasons for high oil usage, such as carryover or leaks.

High Discharge Air Temperature

Discusses causes of high discharge temperature and their remedies.

Oil Carryover

Addresses issues causing oil to be carried over into the air lines.

Warranty

General Provisions and Limitations

Outlines general terms and conditions applicable to the warranty.

Warranty Period

Specifies the duration of warranty coverage for different components.

Labor Transportation and Inspection

Details the purchaser's responsibility for costs related to warranty claims.

Disclaimer

States the exclusive warranty terms and limitations of liability.

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