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Gardner Denver EAP99J User Manual

Gardner Denver EAP99J
76 pages
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13-9-663
Version: 02
June 15, 2009
ELECTRA SCREW
ELECTRA-SAVER
ELECTRA-SAVER II
STATIONARY BASE-MOUNTED
COMPRESSOR
AUTO SENTRY
®
-- ES+ CONTROLS
EAH99C, EBH99G - 40, 50 HP
EAM99C, EBM99K - 60, 75 HP
ERH99E, EAP99J, EBP99J - 100 HP
INTERNATIONAL MODELS
EBM99L 60, 75, 100 HP (45, 56, 75 KW)
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver EAP99J Specifications

General IconGeneral
BrandGardner Denver
ModelEAP99J
CategoryAir Compressor
LanguageEnglish

Summary

Warning Prohibition Mandatory Label Information

DANGER Hazard Identification

Identifies a hazard with a high level of risk, potentially leading to death or serious injury.

Warning Hazard Identification

Prohibition and Mandatory Action Requirements

Lists required actions and prohibitions for safe operation and maintenance.

Safety Precautions

DANGER Safety Notice

Failure to observe notices may result in death or injury.

WARNING Safety Notice

Failure to observe notices may result in death or serious injury.

CAUTION Safety Notice

Failure to observe notices may result in minor or moderate injury.

Section 1 General Information

Lubrication, Cooling, and Sealing

Explains the function of the oil system in cooling, lubricating, and sealing.

Section 2 Installation

Lifting Unit Procedures

Proper methods and precautions for lifting and transporting the compressor unit.

Location Selection Guidelines

Guidelines for selecting an optimal installation location for the compressor.

Installation for Cold Weather Operation

Specific precautions for operating in cold ambient temperatures.

Extreme Cold Weather Operation

Additional precautions for operation in extremely cold conditions.

Electrical Wiring - Standard Units

Information on factory wiring for standard compressor units.

Motor Lubrication Guidelines

Recommendations for motor bearing lubrication and regreasing intervals.

Section 3 Starting and Operating Procedures

Pre-Start Up Instructions

Steps to perform before operating a new unit.

Oil Filter Replacement

Procedure and importance of replacing the oil filter every 1000 hours.

Starting the Unit

Procedures for starting the compressor unit.

Section 4 Controls and Instrumentation

AutoSentry Operation

How to operate the AutoSentry controller and its modes.

Section 5 Lubrication, Oil Cooler, Oil Filter & Separator

Recommended Lubricant

Details on AEON lubricants approved for Gardner Denver compressors.

High Temperature Operation

Operating limits and effects of high temperatures on lubricant.

Moisture in the Oil System

Causes and effects of moisture in the oil system and mitigation strategies.

Lubricant Change Procedure

Steps for upgrading or changing the type of lubricant.

Oil Change Interval

Recommended oil change intervals based on discharge temperature.

Section 6 Air Filter

Section 8 Maintenance Schedule

Section 9 Troubleshooting

Compressor Fails to Start

Lists possible causes and remedies for compressor startup failure.

Compressor Stops After Short Time

Identifies reasons for the compressor stopping shortly after starting.

Compressor Does Not Unload or Load

Troubleshooting steps for issues with compressor loading/unloading.

Compressor Cycles Excessively

Addresses issues with excessive cycling between load and unload states.

Low Compressor Delivery and Pressure

Diagnosing and fixing low air delivery or pressure issues.

Excessive Oil Consumption

Causes and solutions for high oil consumption in the compressor.

High Discharge Air Temperature

Troubleshooting steps for high discharge air temperatures.

Oil Carryover Issues

Troubleshooting steps for oil carryover issues.

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