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Gardner Denver AUTOSENTRY EBQ99M User Manual

Gardner Denver AUTOSENTRY EBQ99M
75 pages
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13-9-666
Version: 02
July 20, 2009
ELECTRA-SAVER
ELECTRA-SAVER II
STATIONARY BASE-MOUNTED
COMPRESSOR
AUTOSENTRY
®
-- ES+ CONTROLS
DOMESTIC MODELS
EAQ99Q, EBQ99M - 125, 150, 200 HP
EAU99Q, EBU99C - 200 HP
INTERNATIONAL MODELS
EAQ99R - 100, 125, 150 HP
(75, 93, 112 KW)
EBQ99N - 125, 150 HP
(93, 112 KW)
EBU99D - 200HP
(150 KW)
OPERATING AND
SERVICE MANUAL

Table of Contents

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Gardner Denver AUTOSENTRY EBQ99M Specifications

General IconGeneral
BrandGardner Denver
ModelAUTOSENTRY EBQ99M
CategoryAir Compressor
LanguageEnglish

Summary

WARNING AND LABEL INFORMATION

MANDATORY LABEL INFORMATION

Information on specific warnings and prohibitions indicated by labels within the manual.

PROHIBITION/MANDATORY ACTION REQUIREMENTS

Details key prohibitions and mandatory actions for safe operation and maintenance.

SAFETY PRECAUTIONS

SECTION 2 INSTALLATION

COLD WEATHER INSTALLATION GUIDELINES

Provides recommendations for operating compressors in cold ambient conditions.

EXTREME COLD WEATHER CONSIDERATIONS

Details precautions for operation in very low temperatures, including heating and insulation.

SECTION 3 STARTING & OPERATING PROCEDURES

UNIT STARTING AND STOPPING PROCEDURES

Provides step-by-step instructions for starting and stopping the compressor unit.

SECTION 4 CONTROLS & INSTRUMENTATION

GENERAL DESCRIPTION AND AUTOSENTRY OPERATION

Overview of compressor components and the AutoSentry control system's operation.

SECTION 5 LUBRICATION, OIL COOLER, OIL FILTER & SEPARATOR

HIGH TEMPERATURE AND MOISTURE ISSUES

Addresses high temperature operation and moisture accumulation in the oil system.

MOTOR LUBRICATION AND GREASE RECOMMENDATIONS

OIL SEPARATOR FUNCTION AND MAINTENANCE

OIL CARRYOVER AND PRESSURE DIFFERENTIAL

Discusses causes of oil carryover and pressure differential monitoring for the separator.

SEPARATOR INSPECTION AND REPLACEMENT

Provides instructions for inspecting and replacing the oil separator element.

SECTION 6 AIR FILTER

SECTION 7 COUPLING

COUPLING INSTALLATION AND MAINTENANCE

Covers the installation, alignment, and maintenance of the flexible coupling.

COUPLING ASSEMBLY, ALIGNMENT, AND ELEMENT REPLACEMENT

Details assembly steps, alignment checks, and element replacement for the coupling.

SECTION 8 MAINTENANCE SCHEDULE

SECTION 9 TROUBLESHOOTING

STARTING AND OPERATION PROBLEMS

Lists common issues related to compressor starting and initial operation.

LOAD/UNLOAD AND CYCLING ISSUES

Addresses problems with compressor loading, unloading, and excessive cycling.

PRESSURE, DELIVERY, AND OIL CONSUMPTION ISSUES

Troubleshoots low pressure, poor delivery, and excessive oil consumption.

TEMPERATURE AND OIL CARRYOVER ISSUES

Covers high discharge temperatures and oil carryover troubleshooting.

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