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AirSmart VS135A
Gardner Denver AirSmart VS135A User Manual
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Version: 13
June 2, 2015
V
A
RI
A
BLE SPEED
SINGLE ST
A
GE
ST
A
TION
A
RY B
A
SE
-MOUNTED
COMPRESSOR
A
i
rSm
art
ä
CONT
ROLLER
VS135
A, VS17
0
A
135-17
0kW
60HZ
OPER
A
TING
A
ND
SERVICE M
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L
2
Table of Contents
Maintain Compressor Reliability and Performance with Genuine Gardner Denver Compressor Parts and Support Services
2
Instructions for Ordering Repair Parts
2
Warning - Prohibition - Mandatory Label Information
3
Safety Precautions
5
Table of Contents
6
Index
7
List of Illustrations
8
Section 1, General Information
9
Figure 1-1 - Compression Cycle
9
Figure 1-2 - Package Illustration (Air-Cooled) - External Details
10
Figure 1-3 - Package Illustration (Air-Cooled) - Internal Details
11
Section 2, Installation
12
Figure 2-1 - Typical Compressor Room
13
Figure 2-2 - Package Maximum Current Consumption Summary
16
Figure 2-3 - Line Reactor Sizing Recommendations
17
Section 3, Starting & Operating Procedures
18
Figure 3-1 - Motor Fan Rotation Check
20
Section 4, Controls & Instrumentation
25
Figure 4-1 - Electrical Enclosure Hardware
26
Figure 4-2 - Piping and Instrumentation Illustration
29
Figure 4-3 - Wiring Diagram - (Air-Cooled) Single-Stage VS135 Control
30
Figure 4-4 - Wiring Diagram - (Air-Cooled) Single-Stage VS170 Control
34
Figure 4-5 - Wiring Diagram - (Water-Cooled) Single-Stage VS135 Control
38
Figure 4-6 - Wiring Diagram - (Water-Cooled) Single-Stage VS170 Control
42
Section 5, Compressor Lubrication - Separation, Filtration and Controls
46
Figure 5-1 - Oil Level Sight Glass
47
Figure 5-2 - Load VS Sight Glass Oil Level Change
48
Figure 5-3 - Thermostatic Mixing Valve Element
51
Figure 5-4 - Pressure Dew Point of Compressed Air
52
Figure 5-5 - Changing Oil Coalescing Element
53
Section 6 - Heat Exchangers (Oil, Air), Axial Cooling Fans
55
Figure 6-1 - Air Flow Chart
56
Figure 6 2 - Water-Cooled Heat Exchanger Coolant Requirements
57
Figure 6-3 - Water Control Valve
58
Figure 6-4 - Water Separator and Drain
59
Figure 6-5 - Detailed Water Separator and Drain
60
Section 7, Air Filter
61
Figure 7-1 - Air Filter (Standard)
61
Section 8, Shaft Coupling
63
Figure 8-1 - Coupling Components
63
Figure 8-2 - Coupling Element
64
Figure 8-3 - Coupling Removal Tool
67
Figure 8-4 - Location Airend Coupling Hub Installation Tool
67
Section 9, Minimum Pressure/Check Valve
68
Figure 9-1 - Minimum Discharge Pressure/Check Valve
68
Section 10, Inlet Control Valve
69
Figure 10-1 - Inlet Control Valve
69
Section 11, Pressure Relief Valve
71
Figure 11-1 - Pressure Relief Valve
71
Section 12, Ventilation Fans, Filters (Electrical Enclosure)
73
Section 13, Motor Lubrication
74
Section 14, Maintenance Schedule
75
Section 15, Troubleshooting
77
4
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Gardner Denver AirSmart VS135A Specifications
General
Brand
Gardner Denver
Model
AirSmart VS135A
Category
Air Compressor
Language
English
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