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AirSmart EAU99T
Gardner Denver AirSmart EAU99T User Manual
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13
-
10
-
61
8
Version
: 0
0
March 22
, 2013
ELECTR
A
-
SAVER
STATIONA
RY BASE
-
MO
UNTED
COMPRES
SOR
AirSmart
™
CO
NTROL
LER
DOMESTIC
and
INT
ERNAT
IONAL
MODEL
S
EAU99
T
–
200, 250
,
300 HP
–
60HZ
EAU99
T
–
200, 250,
300 HP
– 5
0HZ
(150,186,225
k
W)
OPERATI
NG AND
SERVICE M
ANUAL
2
Table of Contents
Maintain Compressor Reliability and Performance with Genuine Gardner Denver Compressor Parts and Support Services
2
Instructions for Ordering Repair Parts
2
Warning - Prohibition - Mandatory Label Information
3
Safety Precautions
5
Table of Contents
6
Index
7
List of Illustrations
9
Section 1, General Information
10
Figure 1-1 - Compression Cycle
10
Figure 1-2 - Starter Box
11
Figure 1-3 - Package - Controller & Starters
11
Figure 1-4 - Package - Drive Motor & Air Filter
12
Figure 1-5 - Package - Oil Filter, Oil Level Gauge, Mixing Valve
12
Figure 1-6 - Package - Air/Oil Flow Diagram
13
Section 2, Installation
14
Figure 2-1 - Typical Compressor Room
15
Figure 2-2 - Air Flow Chart
15
Figure 2-3 - Cold Weather Installation
17
Figure 2-4 - Inlet Line Lengths
18
Figure 2-5 - Heat Exchanger Approximate Water Flow
20
Figure 2-6 - Aftercooler Approximate Water Flow
20
Figure 2-7 - Series Piping
21
Figure 2-8 - Parallel Piping
22
Section 3, Starting & Operating Procedures
25
Section 4, Controls & Instrumentation
30
Figure 4-1 - Key Pad
31
Figure 4-2 - Schematic Tubing Diagram
32
Figure 4-3 - Blowdown Valve
33
Figure 4-4 - Minimum Discharge Pressure/Check Valve
33
Figure 4-5 - Inlet Valve
34
Figure 4-6 - Shuttle Valve
35
Figure 4-7 - Turn Valve Actuator (Sectioned)
36
Figure 4-8 - Control Schematic - Compressor at Full Load
39
Figure 4-9 - Control Schematic - Compressor Fully Unloaded - Low Demand Mode Switch off
40
Figure 4-10 - Control Schematic - Compressor Fully Unloaded - Low Demand Mode Switch on
41
Figure 4-11 - Wiring Diagram - Wye Delta
42
Figure 4-12 - Wiring Diagram - Wye Delta
44
Section 5, Lubrication - Oil Cooler, Oil Filter & Separator
46
Figure 5-1 - Dew Point Chart °F
48
Figure 5-2 - Dew Point Chart °C
48
Figure 5-3 - Flow Diagram
49
Figure 5-4 - Oil Flow Diagram - Remote Overhead Mounted
50
Figure 5-5 - Cooler Drain Detail
51
Figure 5-6 - Oil Level Gauge
55
Figure 5-7 - Oil Change Interval
55
Figure 5-8 - Approximate Oil System Capacities
57
Figure 5-9 - Thermostatic Mixing Valve Element
59
Figure 5-10 - Water Control Valve
61
Figure 5-11 - Oil Separator
62
Section 6, Air Filter
66
Figure 6-1 - Heavy Duty Air Filter (Standard)
66
Section 7, Coupling
68
Figure 7-1 - Installation of Coupling Cushions
68
Section 8, Maintenance Schedule
71
Section 9, Troubleshooting
73
4
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Gardner Denver AirSmart EAU99T Specifications
General
Brand
Gardner Denver
Model
AirSmart EAU99T
Category
Air Compressor
Language
English
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