GE 15163 - User Manual

Quick Start Guide
Commonly used tools
- Phillips head screwdriver
- Flat head screwdriver
- Hammer
- Wire cutter/stripper
Supplied hardware
- #10 Screw (3)
- #10 Drywall anchors
MIN. COPPER WIRE
SIZE (AWG)
MAX LOAD
(AMP)
MINIMUM INSULATION
TEMP (°C)
PRESSURE PLATE
TERMINAL SCREW
MAKE SURE WIRE
INSULATION CLEARS
PRESSURE PLATE
14 15 60
12 20 60
10 30 60
8 40 105
USE CORRECT GAUGE WIRE PER LOCAL ELECTRICAL CODE
• RECOMMENDED INSTALLATION BY LICENSED ELECTRICIAN.
• HIGH VOLTAGE (THERE MAY BE MORE THAT ONE SOURCE OF SUPPLY)
DISCONNECT ALL POWER SOURCES BEFORE SERVICING.
• RISK OF ELECTRIC SHOCK – ALL TERMINALS ARE LIVE.
• USE COPPER WIRE ONLY.
• CLOSE THE COVER AFTER SETTING.
• TIGHTEN CONNECTIONS TO 25 LBF-IN.
• USE CORRECT GAUGE WIRE (8-14 AWG) BASED ON LOCAL ELECTRICAL
CODE OF AT LEAST 105C RATING.
• APPROVED FOR OUTDOOR USE.
• WIRE STRIP LENGTH ½”
• GROUNDING: NATIONAL ELECTRICAL CODE REQUIRES THAT GROUNDING
MUST BE CONTINUOUS AND IN PROPER ELECTRICAL CONTACT IN ALL
GROUNDING CONDUCTORS, METALLIC CONDUITS AND GROUNDING
TERMINALS.
WARNING

Summary

Quick Start Guide Overview

Commonly Used Tools

Lists essential tools required for installation and setup.

Supplied Hardware

Details the hardware provided with the timer for installation.

Critical Safety Warnings

Critical safety instructions and precautions for installation and operation.

Knockout Removal Procedures

Removing Knockouts

Instructions on how to remove 1/2" and 3/4" knockouts from the metal box.

Timer Mounting Instructions

Mounting Procedures

Detailed steps for mounting the timer to drywall or plywood surfaces.

120 VAC Single Load Setup

Wiring Diagram and Connections

Explains the wiring diagram and lists terminal connections for 120VAC load.

Additional Electrical Safety

Crucial safety warnings related to high voltage and electrical shock.

Initial Wiring Steps

Remove Plastic Guard

Instructions for safely removing the protective plastic guard.

Connect Input;Clock Motor Voltage

Details on connecting the 120VAC hot, neutral, and ground wires.

Completing Wiring and Reinstallation

Complete Circuit to Load

Instructions for connecting the load's hot, neutral, and ground wires.

Reinstall Plastic Guard

Guidance on correctly reinstalling the plastic guard after wiring.

Timer Activation and Verification

Activate Timer Settings

How to set the current time and desired ON/OFF states using the timer dial.

Check Timer Operation

Procedure for checking connections and timer operation after 24 hours.

Plastic Guard Installation Detail

Note on Motor Plastic Guard

Specific information about the plastic guard on the back of the motor.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

This document provides a quick start guide for installing and activating a timer, likely an electrical timer for controlling a load. It covers the necessary tools, hardware, installation steps, and important safety warnings.

Function Description

The device is an electrical timer designed to control a 120 VAC load. It allows users to program ON/OFF times for connected equipment. The timer includes a clock motor that drives the timing mechanism, and it is designed for both indoor and outdoor use. The core function is to automate the switching of an electrical circuit based on a set schedule, providing convenience and energy management.

Usage Features

Installation and Mounting: The timer comes in a metal box with pre-punched knockouts (1/2" and 3/4") for wire entry. Instructions detail how to remove these knockouts using a screwdriver and pliers. For mounting, the timer box has three designated holes. Users can choose to mount it on drywall or plywood. For drywall, 3/16" holes are drilled for drywall anchors, which are then gently tapped into place with a hammer until flush with the wall. The timer is then secured to these anchors using supplied screws. For plywood, 3/32" holes are drilled for screws, and the timer is mounted directly.

Wiring (120 VAC Single Load Setup): The wiring process involves several steps to ensure proper and safe connection.

1. Remove Plastic Guard: A plastic guard covering the wiring compartment must first be removed by unscrewing it with a Phillips head screwdriver. This guard is crucial for safety and must be reinstalled after wiring.
2. Connect Input/Clock Motor Voltage:
   • The 120VAC Hot (Black) wire is connected to Terminal L. It is explicitly stated not to remove the jumper connecting Terminals "L" and "1".
   • The 120VAC Neutral (White) wire is connected to Terminal X.
   • The bare ground wire is connected to the ground lug.
   • All screw terminals must be tightened to 25 lbf-in to prevent heating and equipment failure.
3. Complete the Circuit to the Load:
   • The 120VAC Hot (Black) wire from the load is connected to Terminal 2.
   • The 120VAC Neutral (White) wire from the load is connected to Terminal X.
   • The bare ground wire from the load is connected to the ground lug.
   • Again, all screw terminals must be tightened to 25 lbf-in.
4. Reinstall Plastic Guard: After all wiring is complete and connections are secure, the plastic guard must be reinstalled in its original position, ensuring both screws are fastened.

Timer Activation:

1. Set Current Time: The mechanism dial is turned counter-clockwise to set the current time as accurately as possible.
2. Set ON/OFF Trippers: After wiring, the timer is set using the ON/OFF trippers. The ON or OFF lever must be depressed to set the timer to the desired state. The timer will then activate (turn ON or OFF) at the next programmed time.
3. Verify Operation: Since the dial turning is not visible, users are instructed to wait at least 30 minutes after the set ON or OFF time to verify that the timer is operating correctly.

Special Note on Plastic Guard (Motor Back): There is an additional plastic guard on the back of the motor for "Input" side connections. This guard snaps in and out easily. If it becomes dislodged during shipment or installation, it should be reinstalled by placing its two tabs into the appropriate slots.

Maintenance Features

Safety Warnings and Best Practices: The document emphasizes several critical safety and maintenance points:

• Professional Installation: Recommended installation by a licensed electrician.
• High Voltage: Users are warned of high voltage and the possibility of multiple power sources. All power sources must be disconnected before servicing to prevent electric shock.
• Live Terminals: All terminals are live, posing a risk of electric shock.
• Copper Wire Only: Only copper wire should be used for connections.
• Cover Closure: The cover must be closed after setting the timer.
• Tightening Connections: Connections must be tightened to 25 lbf-in. Improper tightening can lead to heating and equipment failure.
• Wire Gauge: Correct gauge wire (8-14 AWG) must be used, based on local electrical code, with at least a 105C rating.
• Wire Strip Length: The recommended wire strip length is 1/2".
• Grounding: Grounding must be continuous and in proper electrical contact across all grounding conductors, metallic conduits, and grounding terminals, as required by the National Electrical Code.
• Plastic Guard: The plastic guard covering the wiring compartment is a safety feature. It must be properly installed, and if missing, an electrician should be informed.

Post-Installation Check (After 24 Hours): After 24 hours of operation, users are advised to perform a check:

1. Remove Power: Disconnect power from the timer.
2. Remove Plastic Guard: Take off the plastic guard.
3. Verify Tightness: Check that all screws and connections are still firmly tightened. It is noted that wires can compress after initial tightening, potentially loosening connections.
4. Restore Power: Once everything is confirmed to be tight, replace the plastic guard and restore power to the timer.

Operating Instructions: Users are encouraged to review the "Operating Instructions" in the user manual for more detailed guidance on using the timer.

GE 15163 Specifications