GEK 
.. 
7302 
Installation and Operation 
of 
Type 
AK 
Power Circuit 
Breakers 
A  closing 
s~gnal 
now 
given  energizes 
the  control  relay  X  whose  contacts 
close 
and complete the 
circuit 
through 
tµe 
closing 
relay 
coll.  Wlth  the 
closing 
relay 
coll 
energized the 
breaker 
closes 
as 
described 
above.  At the sa1ne 
time 
the closing 
relay 
contact  closes  to  energize  the  antl-pump 
relay 
causing 
its 
contacts to 
reverse 
prou 
viding the 
antt~pump 
feature. 
When 
the bl'eaker 
closes, 
the mechanlN 
cal  operated 
G  switches  close to energize 
the  motor  again  and  the  F  switches open 
and 
cte~energlze 
the  control -relay. 
The 
aUxlUary  switch  contact  opens  preventing 
the control relay from being energized untll 
the 
breaker 
is  tripped open.  With  the  G 
switches  close"d,  the  motor  charges  the 
closing  springs  ready  for  the next closing 
operation. 
MANUAi, 
OR 
MAINTENANCE  CLOSING 
OF 
~;r.~;CTR!CAL 
BREAKERS 
All 
electrical 
breakers 
may 
be closed 
manually 
by 
means 
of 
the  maintenance 
handle furnished with the 
breaker 
qr 
switch-
gear. 
To close 
AK~15/25 
breakers: 
1.  Place the two 
small 
hooks of.the handle 
into  the  two 
slots 
located in the lower 
portion 
of 
the front escutcheon. 
2. 
Rotation  of  the 
long-
end 
of 
the handle 
downwards 
forces 
the 
shorter 
end 
Of 
the  handle  upwards against the bottom 
of 
the  solenoid 
armature, 
and  closes 
the 
breaker's 
contacts. 
To 
close 
AK-2/3-50/75/100 
breal1ers: 
1.  Place  the  ratchet 
tyPe 
maintenance 
handle 
on 
the shaft that 
protrudes 
from 
the 
gear 
reduction unit. 
2.  Operate  handle until the spring charge 
indicator reads charged. 
3.  Continue  to  operate  handle  until the 
closing springs discharge and close the 
contacts. 
To 
close 
AK-50S/75S/100S,  AKF2C, 
2D 
breakers 
and 
breakers 
equipped  with 
·the quick closing mechanism: 
NOTE:  All 
AKD, 
or 
AKD-5  drawout type 
break.era  equipped  with  the  quick  closing 
mechanism cannot normally be closed1uan-
ually  when  in  the  racked  in  (connected 
position), due  to mechanicaldesignedinter-
ference  between  the  enclosure  and  the 
spring  discharge 
lever' 
on 
the 
breaker, 
If 
manual  closing 
is 
desired 
with the 
breaker 
racked in, the interference feature must be 
removed,  othel'wise 
the. 
breaker 
can  be 
manually closed in the 
test 
position 
or 
fully 
racked out position only.  · 
1. 
With the ratchet type maintenance 
hand~ 
le applied to the 
gear 
box shaft, operate 
the  handle. until  the  springs 
are 
fully 
charged,  The fully charged position 
is 
indicated by the spring charge indicator 
and 
by 
solid 
resistance 
to 
any 
further 
handle operation. 
2.  Push 
down 
on 
the push to close 
lever 
to 
release 
the energy 
stored 
in the closing 
springs which closes the breaker·
1
s 
con~ 
tacts. 
To close AK-4/G 
.. 
50 
breakers: 
NOTE: 
AK-4A 
andAK~6A 
drawout 
breakers 
will be 
11
tx·J.p 
.. 
free
11 
if the racking mechanism 
is 
in 
any 
Rosition  other  than  the  "'l'EST" 
or 
"CONN 
position, 
If 
the 
breaker 
is 
on 
a  workbench 
or 
on  the extended 
rails, 
and 
it 
is 
to 
be  closed  with  the  maintenance 
handle,  operate  the  drawout  mechanism 
as 
far 
as 
it 
will 
go 
in a clockwise direction. 
This will put the mechanism in the 
"connect~ 
ed" position,  and the 
breaker 
maybe closed. 
If 
this 
is 
done,  the  mechanism  will  have 
to 
be 
reset 
to  the  "disconnected" position 
before 
it 
can be 
reinserted 
into the 
breaker 
compartment in the enclosure. 
1.  Place  the  maintenance  handle 
on 
the  end 
of 
the  camshaft  below  the  motor. 
2. 
Operate the handle until the closing 
spring  goes  over  center 
and 
the 
breaker 
closes. 
If 
the 
breaker 
ls a 
11
quick 
.. 
close
11 
breaker, 
type  AK-4/5m60S,  the spring will 
not  release  upon  going 
over 
center,  but 
will  be  held off  by  a  blocking 
link. 
This 
can 
be 
released 
by 
pulling  forward 
on 
the 
closing  solenoid 
armature 
located beneath 
the  mechanism,  This  can  be done  safely, 
since 
no 
moving 
parts 
are 
located 
in 
this 
space. 
TRII>PING 
The  break.er 
is 
tripped  open 
by 
the 
displacement 
of 
a  mechanism latch, which 
allows  a  toggle  linkage  supporting  the 
movable  contacts  in  the  closed position to 
collapse,  This  trip  latch  is  fastened 
rigidly  to  a  trip  shaft  which  runs  hori 
.. 
zontally  from  left 
to 
right  through  the 
breaker. 
All 
of 
the  means  provided 
for 
tripping the 
breakeroperatethroughstriker 
arms 
which  displace  the  mechanism 
trip 
latch 
by 
moving against 
trip 
paddles fastened 
on 
the 
trip 
shaft.  Looking 
at 
the 
breaker 
from 
the  right,  counterclockwise  rotation 
of 
the 
trip 
shaft causes the 
breaker 
to 
trip; 
clockwise movement 
resets 
the mechanism 
latch.  The  manual 
trip 
button,  overload 
devices,  shunt 
trip, 
undervoltage  tripping 
device, and 
reverse 
current 
trip 
all 
operate 
in  this  fashion  to 
trip 
the 
breaker, 
The 
movement 
of 
the 
striker 
arms 
of  all 
of 
these,  when  activated,  should  move  from 
l/32 
to 
1/16 
inch beyond 
the 
point 
at 
which 
tripping 
occurs. 
This 
is 
what 
is 
meant by 
the expression, "positive tripping
11
, 
NOTE:  BEFORE 
MAKING 
ANY 
ADJUST-
MENTS 
~·o 
TRIP 
DEVICE SETTINGS, THE 
BREAKER  SHOULD  BE 
IN 
THE 
OPEN 
POSITION 
AND 
CONTROL  POWER 
HE· 
MOVED, 
Most 
AK~2 
and 
AK~4 
aircircuitbreak 
... 
ers 
are 
equipped  with 
series 
overcurrent 
trip 
devices  either 
of 
the  dual  magnetic 
type (instantaneous and 
time 
delay tripping) 
or 
instantaneous  alone. 
Breakers 
are 
designed  to 
carry 
up 
to  1 
OOo/
0 
of 
the  con-
tinuous 
current 
rating 
of 
their 
trip 
devices. 
Any 
attempt  to 
carry 
higher 
currents 
for 
a  prolone;ed  period will  cause overheating 
and possible damage, 
All  AK-3  and  AK-5  type 
air 
circuit 
breakers 
will  be  equipped  with  Power 
Sensol'*  overcurrent 
trip 
devices.  The 
time 
current 
band 
as 
well 
as 
the  pickup 
settings 
of 
this  device 
are 
adjustable.  A 
single captive thumb screw adjusts 
all 
three 
phases for any 
particular 
characteristic 
or 
setting.  Should  a  thumb 
screw 
be  in 
.. 
advertently 
left 
loose  the  Power Sensor* 
will 
revel'ttothe 
''minimum''pickup settings 
or 
"maximum"  time  delay  bands 
accord-
ingly, 
If 
after 
installation
1 
nuisance tripping 
occurs, check the Power::sensor*forproper 
settings 
as 
required 
for 
the specific appli 
..... 
cation  and  tighten  all the thumb 
screws 
on 
the Power S'ensor*, 
For 
a  inore  detailed discussion 
of 
the 
construction,  operation,  and  application 
of 
overcurrent 
trip 
devices 
refer 
to 
the follow·· 
ing  publications: 
1.  Maintenance  manual  for  specific 
breaker 
involved (see 
11
Maintenance
11
). 
2. 
"Selection and  Application of Pow 
... 
er 
Circuit 
Breakers'' 
GE'l' 
.. 
1113, 
TYPE  AKU  AND  BREAKERS  WITH  FUSE-BREAKER  COMBINATIONS 
Open Fuse Lockout Device 
'l'his  device may be  furnished with any 
of 
the  above type 
breakers, 
The open fuse 
lockout device consists 
of 
3 separately 
oper-
ated  devices  (one 
per 
b1·eaker  pole)  each 
wired in 
parallel 
to corresponding 
breaker 
fuses.  These  devices 
are 
tnouhted on the 
* 
Trade~Mark 
of 
General Electric Company 
B 
left  hand  side 
of 
the 
breaker 
(looking 
from 
front).  'l'he  purpose 
of 
this  device 
is 
to 
trip the 
breaker 
upon the blowing 
of 
any one 
of 
the 
breaker 
fuses.  This  energizes the 
coil 
of 
the  device  causing the 
armature 
to 
engage the 
trip 
paddle,  thereby tripping the 
breaker. 
Once  operated,  the 
armature 
is 
latched  in  the  closed 
air 
gap  position 
allowing  the 
reset 
button 
to 
extend forward 
indicating which fuse has blown,  and simu1 
.. 
taneously  holding  the 
breaker 
in  the 
trip 
.. 
free 
position until the latch closed 
armature 
is 
released 
by 
the operating 
of 
the 1uanual 
reset 
button. 
Courtesy of NationalSwitchgear.com