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GE E4-2200 User Manual

GE E4-2200
26 pages
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1
E4, E4LE, EZ4 Series
Water Purification Machines
Operation and Maintenance Manual
2,200 GPD to 13,200 GPD
8.3 m
3
/day to 50 m
3
/day
July 4, 2014
Document PN 1161875, Rev G
http://www.gewater.com

Table of Contents

Questions and Answers:

GE E4-2200 Specifications

General IconGeneral
Filter Life6 months
Flow Rate0.5 gallons per minute
Operating Temperature40-100°F
Daily Production CapacityN/A (Point-of-Use System)
Storage Tank CapacityN/A (Point-of-Use System)

Summary

1. DESCRIPTION

1.1. Definitions

Explains key terms and definitions for RO machines, covering flow rates, pressure, concentration, and osmosis principles.

1.2. Machine Nomenclature

Details how E-Series machines are identified by model number, indicating series, flow rate, model type, voltage, and frequency.

1.3. Specifications for E-Series Machines

Presents flow specifications for E4 machines, including permeate, concentrate, and feed rates based on 77°F and 2,000 ppm NaCl.

2. INSTALLATION

2.1. Mounting the Unit

Instructions for unit placement, specifying clearance for maintenance, membrane removal, and housing access.

2.2. Plumbing

Covers feed water pressure and quantity requirements, and pipe connection sizes for permeate and concentrate lines.

2.3. Installing Clean-In-Place Valves

Guidance on installing CIP valves, including three-way valve placement and safety precautions for flushing.

2.4. Concentrate Outlet Connections

Details for connecting concentrate outlet to drain, emphasizing drain capacity, back pressure limits, and vacuum breaker installation.

2.5. Feed Water Requirements

Specifies feed water parameters: temperature, pressure, chlorine, pH, and Silt Density Index (SDI) for optimal operation.

2.6. Transporting Pure Water (Permeate) to Point-of-Use

Recommendations for permeate transport piping materials and warnings about permeate back pressure exceeding 60 PSIG.

2.7. Pressure Correction Factors

Explains how permeate back pressure reduces production and provides a table for calculating flow loss.

2.8. Electrical

Details single-phase and three-phase electrical supply requirements, including voltage, frequency, and circuit protection.

2.9. Machine Control

Instructions for remotely controlling Economy and Deluxe models via float switches and pretreatment lockout systems.

3. PREPARATION AND STARTUP

3.1. Pretreatment for Water Purification

Emphasizes the role of water analysis and pretreatment equipment in ensuring RO system performance and longevity.

3.2. Machine Start-Up Preparation

Checks for integrity and proper flushing of pretreatment equipment, including softeners and carbon filters, before RO startup.

3.3. Machine Start-Up

Step-by-step guide for initial RO machine startup, covering water flow, pump rotation verification, and pressure adjustments.

3.4. Temperature Correction Factor

References Technote 113 for temperature correction factors to adjust permeate flow when feed water temperature deviates from 77°F.

3.5. Autoflush Timer

Explains the Autoflush Timer operation, its effect on flow, and provides guidance on programming sequences for membrane flushing.

3.6. Calibrating the Conductivity Probe

Details the procedure for calibrating the conductivity probe using a standard solution to ensure accurate measurement of water quality.

4. OPERATION AND MAINTENANCE

4.1. Daily Flushing

Instructions for daily flushing procedures for both Economy (manual) and Deluxe (autoflush) models to maintain system performance.

4.2. Pre-filter Cartridge

Guidance on changing pre-filter cartridges when pressure drop exceeds 8 psi, emphasizing use of GE-approved filters.

4.3. Membrane Element Cleaning

Recommends quarterly cleaning of RO membrane elements to prevent fouling, maintain permeate flow, and ensure water quality.

4.4. Suction Cleaning

Describes the suction cleaning method for RO machines, advising reference to CIP pump procedures and warning about loss of prime.

4.5. Changing Out Membrane Elements

Provides detailed steps for replacing membrane elements, including handling precautions, lubrication, and proper seating.

5. TROUBLESHOOTING

6. SPARE PARTS LIST

7. RETURN GOODS AUTHORIZATION (RGA) PROCEDURE

8. WARRANTY/GUARANTEE

9. START-UP DATA

10. DAILY LOG DATA FOR GE WATER AND PROCESS TECHNOLOGIES MEMBRANE MACHINES

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