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GE IC3645SR7A353T4 User Manual

GE IC3645SR7A353T4
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INSTALLATION AND OPERATION
SX TRANSISTOR CONTROL Page 1
Note: The information contained herein is intended
to assist OEM's, Dealers and Users of electric vehicles in
the application, installation and service of GE solid-state controllers. This manual does not purport to cover all
variations in OEM vehicle types. Nor does it provide for every possible contingency to be met involving vehicle
installation, operation or maintenance. For additional information and/or problem resolution, please refer the matter to
the OEM vehicle manufacturer through his normal field service channels. Do not contact GE directly for this
assistance.
General Electric Company October 2005
Section 1.0 INTRODUCTION .................................................................................................................. 3
1.1 Motor Characteristics ........................................................................................ 3
1.2 Solid-State Reversing ........................................................................................ 4
1.3 Flexible System Application ............................................................................... 4
1.4 More Features with Fewer Components ........................................................... 4
Section 2.0 FEATURES OF SX FAMILY OF MOTOR CONTROLLERS ............................................... 4
2.1 Performance ...................................................................................................... 4
2.1.1 Oscillator Card Features ............................................................................. 4
2.1.1.a Standard Operation..................................................................................... 4
2.1.1.b Control Acceleration ................................................................................... 5
2.1.2 Current Limit ............................................................................................... 5
2.1.3 Regenerative Braking to Base Speed ......................................................... 5
2.1.4 Auxiliary Speed Control ............................................................................... 5
2.1.4.a Field Weakening......................................................................................... 5
2.1.4.b Speed Limits .............................................................................................. 5
2.1.4.c Top Speed Regulation .................................................................................5
2.1.5 Ramp Start .................................................................................................. 5
2.1.6 On-Board Coil Drivers and Internal Coil Suppression ................................ 6
2.2 System Protective Override ............................................................................... 6
2.2.1 Static Return to Off (SRO) ......................................................................... 6
Table of Contents
SEPARATELY EXCITED (SX) TRANSISTORIZED MOTOR
CONTROLLERS
FOR NEIGHBORHOOD ELECTRIC VEHICLE APPLICATIONS
INSTALLATION AND OPERATION MANUAL
GE MODEL IC3645SR7A353T4
Updated Sept 2019

Table of Contents

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GE IC3645SR7A353T4 Specifications

General IconGeneral
BrandGE
ModelIC3645SR7A353T4
CategoryController
LanguageEnglish

Summary

Introduction

Motor Characteristics

Explains motor characteristics, including series and shunt types.

Features of SX Family of Transistor Motor Controllers

Performance

Covers oscillator card features and standard operation.

System Protective Override

Covers safety features like SRO, PMT, thermal protection.

Diagnostics

Explains system status display and diagnostic codes.

Ordering Information, Elementary and Outline Drawings

Ordering Information

Details part number structure and arguments for ordering.

Outline and Package Size

Provides package dimensions and physical layout.

Standard Wiring Diagram

Shows the standard electrical schematic for NEV applications.

Input/Output List

Lists all pins and their input/output functions.

Troubleshooting and Diagnostic Status Codes

General Maintenance Instructions

Provides guidelines for control maintenance and precautions.

Cable Routing and Separation

Details practices for electrical noise reduction via cable management.

Recommended Lubrication

Details specific lubricants and procedures for connector maintenance.

Traction Control Codes

Lists status codes, descriptions, causes, and corrective actions.

Setup Functions for Traction Controller

Creep Speed Function

Adjusts the vehicle's creep speed based on accelerator position.

Armature Acceleration Rate Function

Adjusts the rate of acceleration to full battery voltage.

Max Armature Current Limit Function

Sets the maximum armature current limit during motoring.

Min Field Current Function

Adjusts field weakening level for motor top speed.

RS-232 Memory Map Tables

Creep Speed and Acceleration Settings

Memory mapping for speed and acceleration control functions.

Diagnostic Status Code Mapping

Memory locations for stored diagnostic status codes.

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