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GE VersaMax IC200PWB001 User Manual

GE VersaMax IC200PWB001
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GE
Intelligent Platforms
Programmable Control Products
VersaMax*
Modules, Power Supplies and
Carriers
User Manual
, GFK-1504N
August
2014

Table of Contents

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GE VersaMax IC200PWB001 Specifications

General IconGeneral
SeriesVersaMax
Input Voltage24 VDC
Output Voltage24 VDC
Memory64 KB
MountingDIN Rail
Humidity5 to 95% non-condensing
Weight0.5 kg
Product TypeProgrammable Logic Controller
ManufacturerGE Fanuc
Output Current0.5 A per output
Communication PortsRS-232, RS-485
Operating Temperature0 to 60 °C
Storage Temperature-40 to 85 °C

Summary

Introduction

CPU Modules for VersaMax PLCs

A VersaMax PLC consists of a group of VersaMax modules with a VersaMax CPU and attached power supply in the first position.

Network Interface Units

A VersaMax I/O Station consists of a group of VersaMax modules with a VersaMax Network Interface Unit (NIU) module and attached power supply in the first position.

Power Supplies

An AC or DC Power Supply module installs directly on the CPU or NIU.

I/O Modules

VersaMax IO and option modules are approximately 110 mm (4.3 in) by 66.8 mm (2.63 in) in size.

Carriers

Carriers provide mounting, backplane communications, and field wiring connections for all types of VersaMax modules.

Expansion Modules

There are two basic types of VersaMax I/O expansion systems, Multi-Rack and Two-Rack Local.

Communications Modules

Communications modules provide additional flexibility for VersaMax systems.

Installation

Pre-installation Check

Carefully inspect all shipping containers for damage during shipping. If any part of the system is damaged, notify the delivery service immediately.

DIN Rail and Panel Mounting

Each rack in a VersaMax PLC or VersaMax I/O Station must be installed on a single section of 7.5 mm x 35 mm DIN rail, 1 mm thick.

Installing an Expansion Transmitter Module

An Expansion Transmitter Module must be installed to the left of a CPU or NIU.

Installing an Expansion Receiver Module

An Expansion Receiver Module (IC200ERM001 or 002) must be installed in the leftmost slot of each VersaMax expansion rack.

Connecting the Expansion Cable: RS-485 Differential

For a multiple-rack expansion system, connect the cable from the expansion port on the Expansion Transmitter to the Expansion Receivers.

Connecting the Expansion Cable: Single-ended

For a two-rack local system with one non-isolated expansion rack (IC200ERM002) and NO Expansion Transmitter, connect the expansion cable from the serial port on the VersaMax CPU or NIU to the Expansion Receiver.

Installing a Power Supply

I/O and option modules receive power for their operation from the CPU, NIU, or Expansion Receiver Module through the mating connector on the carrier.

Installing Power and Ground Wiring

Power Supply terminals accommodate one AWG #14 (avg. 2.1mm2 cross section) to AWG #22 (avg. 0.36mm2 cross section) wire, or two wires up to AWG #18 (avg. 0.86mm2 cross section).

System Grounding

All components of a control system and the devices it controls must be properly grounded.

Installing Wiring for I/O Devices

When wiring outputs to inductive loads, use of external suppression circuits is recommended.

Wiring for a Compact I/O Carrier (IC200CHS022, IC200CHS025)

Each terminal on a Compact-style I/O Carrier accommodates one solid or stranded AWG #14 to AWG #22 wire, or two wires up to AWG #18.

Wiring for a Box-Style I/O Carrier or Spring-Style I/O Carrier (IC200CHS002, IC200CHS005)

Each terminal on a Box-Style or Spring-Style I/O Carrier accommodates one solid or stranded AWG #14 to AWG #22 wire, or two wires up to AWG #18.

Wiring for a Barrier-Style I/O Carrier (IC200CHS001)

Each terminal on a Barrier-Style I/O Carrier accommodates one or two solid or stranded wires from AWG #22 to AWG #14.

Wiring for a Connector-Style I/O Carrier (IC200CHS003)

For a Connector-Style I/O Carrier field connections are usually made to an Interposing I/O Terminal unit and one or more Auxiliary I/O Terminals.

Installing Interposing I/O Terminals IC200TBM011, IC200TBM012, IC200TBM014, IC200TBM015

Interposing I/O Terminals are used to provide field-wiring connections to a Connector-style I/O Carrier (IC200CHS003).

Installing Relay-Style Interposing I/O Terminals IC200CHS111 and IC200CHS112

The Relay-Style Interposing I/O Terminals (IC200CHS111 and IC200CHS112) each provide dry contacts capable of switching high current outputs (up to 8A).

Installing Modules

Keying dials on the carrier must be used to assure that the correct module type will be installed on that carrier.

Installing a Module on a Carrier

The latch on the module must be in the unlocked position to install a module on its carrier.

Hot Insertion and Removal of I/O Modules

If external power to an I/O module’s field devices is removed, the module itself can be removed/inserted in an operating system without affecting the rest of the system.

Power Supplies

IC200PWR001 24 V DC Power Supply

24 V DC Power Supply IC200PWR001 provides backplane power for CPU, NIU, and I/O modules.

IC200PWR002 24 V DC Expanded 3.3 V Power Supply

24 V DC Expanded 3.3 V Power Supply IC200PWR002 provides backplane power for CPU, NIU, and I/O modules.

IC200PWR011 and IC200PWR012 24 V DC Isolated Power Supplies

VersaMax 24 V DC Isolated Power Supplies IC200PRW011 and IC200PRW012 provide backplane power for CPU, NIU, and I/O modules.

IC200PWR101 120/240 V AC Power Supply

120/240 V AC Power Supply IC200PWR101 provides backplane power for CPU, NIU, and I/O modules.

IC200PWR102 120/240 V AC Expanded 3.3 V Power Supply

120/240 V AC Expanded 3.3 Power Supply IC200PWR102 provides backplane power for CPU, NIU, and I/O modules.

IC200PWR201 12V DC Power Supply

12V DC Power Supply IC200PWR201 provides backplane power for CPU, NIU, and I/O modules.

IC200PWR202 12V DC Expanded 3.3 V Power Supply

12V DC Expanded 3.3 V Power Supply IC200PWR202 provides backplane power for CPU, NIU, and I/O modules.

Carriers

IC200CHS001 Barrier-Style I/O Carrier

The Barrier-Style I/O Carrier (IC200CHS001) has 36 barrier-style terminals.

IC200CHS002 Box-Style I/O Carrier

The Box-Style I/O Carrier (IC200CHS002) has 36 IEC box-style terminals.

IC200CHS003 Connector-Style I/O Carrier

The Connector-Style I/O Carrier (IC200CHS003) has a 36-pin connector for attaching an I/O cable.

IC200CHS005 Spring-Style I/O Carrier

The Spring-Style I/O Carrier (IC200CHS005) has 36 spring-clamp style terminals for field wiring.

IC200CHS022 Compact Box-Style I/O Carrier

The Compact Box-Style I/O Carrier (IC200CHS022) has 36 IEC box-style terminals.

IC200CHS025 Compact Spring-Style I/O Carrier

The Compact Spring-Style I/O Carrier (IC200CHS025) has 36 IEC spring-style terminals.

IC200CHS006 Communications Carrier

The Communications Carrier (IC200CHS006) provides mounting and backplane communications and field wiring for a fieldbus communications module.

IC200PNS001 and IC200PNS002 PROFINET Scanner Carriers

The VersaMax PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules to a PROFINET IO-Controller.

IC200PWB001 Power Supply Booster Carrier

Power Supply Booster Carrier IC200PWB001 can be used to mount an additional power supply in sequence with other module carriers.

Interposing Terminals and Auxiliary I/O Terminal Strips

IC200CHS011 Barrier-Style Interposing I/O Terminals

The Barrier-Style Interposing I/O Terminals provide interface to a Connector-Style I/O Carrier to field wiring.

IC200CHS012 Box-Style Interposing I/O Terminals

The Box-Style Interposing I/O Terminals provide interface to a Connector-Style I/O Carrier to field wiring.

IC200CHS014 Thermocouple Compensation Box-Style Interposing I/O Terminals

The Thermocouple Compensation Box-Style Interposing I/O Terminals provide interface to a Connector-Style I/O Carrier to field wiring from thermocouples.

IC200CHS015 Spring-Style Interposing I/O Terminals

The Spring-Style Interposing I/O Terminals provide interface to a Connector-Style I/O Carrier to field wiring.

IC200CHS101, Main Base IC200CHS102, Expansion Base Disconnect-Style Interposing I/O Terminals

The Disconnect-Style Interposing I/O Terminals provide interface to a VersaMax Connector-Style I/O Carrier to field wiring.

Main Base – IC200CHS101

This Interposing Disconnect Base has a connector (J1) for attaching a cable from the Connector-Style I/O Carrier and 36 box-style terminals.

Expansion Base – IC200CHS102

The Interposing Disconnect Expansion Base has a connector (J2) for attaching a ribbon cable to the expansion connector of the Main Base.

IC200CHS111, Main Base IC200CHS112, Expansion Base Relay-Style Interposing I/O Terminals

The Relay-Style Interposing I/O Terminals each provide dry contacts capable of switching high current outputs (up to 8A).

Relay Specifications

The field-replaceable, form-C relay used in IC200CHS111 and IC200CHS112 is manufactured by Omron Electronics.

IC200CHS121, Main Base IC200CHS122, Expansion Base Fuse-Style Interposing I/O Terminals

The Fuse-Style Interposing I/O Terminals provide interface to a Connector-Style I/O Carrier to field wiring.

Main Base – IC200CHS121

This interposing base has a connector (J1) for attaching a cable from the Connector-Style I/O Carrier and 36 box-style terminals.

Expansion Base – IC200CHS122

This interposing base has a connector (J2) for attaching to the expansion connector of the Main Base.

IC200TBM001: Barrier-Style Auxiliary I/O Terminal Strip

The Barrier-Style Auxiliary I/O Terminal Strip has two groups of 6 internally-bussed barrier-style wiring terminals.

IC200TBM002 Box-Style Auxiliary I/O Terminal Strip

The Box-Style Auxiliary I/O Terminal Strip has 18 internally-bussed IEC box-style wiring terminals.

IC200TBM005 Spring-Style Auxiliary I/O Terminal Strip

The Spring-Style Auxiliary I/O Terminal Strip has 18 internally-bussed spring-clamp style wiring terminals.

Expansion Modules

IC200ETM001 Expansion Transmitter Module

The Expansion Transmitter Module IC200ETM001 (ETM) is used to expand a VersaMax PLC or Network Interface Unit (NIU) I/O station.

Expansion Rack Attachment

The Expansion Transmitter installs on a DIN rail and attaches to the left side of a VersaMax CPU or NIU module.

IC200ERM001 Expansion Receiver Module, Isolated

Interfacing an expansion rack to a VersaMax PLC or NIU I/O Station system.

VersaMax Expansion Modules Standard RS-485 Differential Expansion Interface

The Expansion Receiver Module connects to an Expansion Transmitter Module or another Expansion Receiver.

IC200ERM002 Expansion Receiver Module, Non-isolated

Describes the standard RS-485 differential expansion interface for non-isolated modules.

Two-Rack Local System

Connects a VersaMax PLC or NIU I/O Station to one expansion rack without an Expansion Transmitter Module.

Discrete Input Modules

IC200MDL140 Input Module, 120 V AC 8 Points

Provides one group of 8 discrete inputs. Inputs are positive logic or sourcing-type inputs.

IC200MDL141 Input Module, 240 V AC 8 Points

Provides one group of 8 discrete inputs. Inputs are positive logic or sourcing-type inputs.

IC200MDL143 Input Module, 120 V AC Isolated 8 Points

Provides 8 isolated discrete inputs. Inputs are positive logic or sourcing-type inputs.

IC200MDL144 Input Module, 240 V AC Isolated 4 Points

Provides 4 isolated discrete inputs. Inputs are positive logic or sourcing-type inputs.

IC200MDL240 Input Module, 120 V AC 16 Points

Provides two groups of 8 discrete inputs. Inputs are positive logic or sourcing-type inputs.

IC200MDL241 Input Module, 240 V AC16 Points

Provides two groups of 8 discrete inputs. Inputs are positive logic or sourcing-type inputs.

IC200MDL243 Input Module, 120 V AC Isolated 16 Points

Provides 16 isolated input points. Inputs are positive logic or sourcing-type inputs.

IC200MDL631 Input Module, 125 V DC Pos/Neg Logic Isolated 8 Points

Provides 8 discrete isolated inputs. Inputs can be positive or negative logic.

IC200MDL632 Input Module, 125 V DC Pos/Neg Logic Isolated 16 Points

Provides 16 discrete isolated inputs. Inputs can be positive or negative logic.

IC200MDL635 Input Module, 48 V DC Pos/Neg Logic Grouped 16 Points

Provides two groups of 8 discrete inputs. Inputs can be positive or negative logic.

Discrete Output Modules

Discrete Mixed Modules

Mixed Discrete/High-Speed Counter Module

Panel Mounting Dimensions

Thermal Considerations

Specifies thermal performance requirements and clearances for modules.

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