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Osmonics Z-10000
GE Osmonics Z-10000 - User Manual
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GE OSMONICS
Z SERIES REVERSE OSMOSIS SYSTEM
Operation
and Maintenance Manual
P/N: 1238339 REV. B
16-OCT-03
2
Table of Contents
Main Page
Table of Contents
3
Chapter One
7
General Information
7
Section 1.1 the Manual
9
Drawings
9
The Manual
9
Safety Summary
9
Do Not Remove Covers or Panels
9
Read this Manual
9
Shock Hazard
9
Device Labeling
10
Applications
10
Contraindications
10
Environmental Considerations
10
Water Purity
11
Theory of Operation
12
Fluid Components
12
Pre-Filters
12
Monitors and Controls
15
Optional Equipment
18
1.10 Pre Treatment and Other Device RO Interlocks
20
Specifications
20
Input Water Requirements
20
Flow Rates
21
Electrical Requirements
21
Dimensions & Weights
22
Membrane Performance Characteristics
22
Environmental Requirements
22
Disposal
23
Electromagnetic Interference
23
Service Assistance
23
Return Goods Authorization (RGA)
24
Symbols and Abbreviations
25
Installation Guidelines and Initial System Start up
29
Installation Considerations
31
Installation Procedures
32
First Time Start-Up Procedures
34
2.3.1 RO Unit
34
Rotation Verification (for 3 Phase Motors Only)
35
2.3.3 Balance 3 Phase Power
35
Product Water Analysis Procedure
36
System Operation
39
Section 3.1 Daily Start-Up Procedure
41
Chapter Four: Routine Maintenance
45
Section 4.1 Routine Maintenance of Z-Series RO System
47
Daily Maintenance
47
Quarterly Maintenance
48
Monthly Maintenance
48
Semi-Annual Maintenance
49
Specific Maintenance Procedures and Instructions
50
Product Water Divert Verification
50
Pump Lubrication Procedure
50
Temperature Setting and Function Test
51
Pre-Filter Cartridge Replacement Procedure
52
Threaded Connection Leak Repair
52
Z-Series Cleaning Indications
53
Cleaning Preparation
54
Cleaning Procedure
55
Post Cleaning Rinse Procedure
56
BIOSAN™ (Low Ph Cleaner) Cleaning Procedure
57
Disinfection Procedure
59
Formaldehyde Disinfection Preparation
60
Formaldehyde Disinfection Procedure
61
Post Formaldehyde Disinfection Rinse Procedure
63
Renalin® Disinfection Procedure
66
Post Renalin® Disinfection Rinse Procedure
68
Product Water Culture Procedure
69
Product Water Culture
69
Formaldehyde Storage Procedure
70
System Storage
70
BIOSAN™ Storage Procedure
71
Troubleshooting
73
Table of Contents
75
Motor Starter
77
RO Fails to Run
77
Current Draw
78
Motor Runs Hot
78
RO Runs Intermittently
78
Low Waste Pressure
79
Pressure Gauge Vibrates Erratically
79
Water Produced While RO Is off
79
Excess Product Pressure
80
Product Flow too Low
80
Poor Apparent Water Quality
81
Product Flow too High
81
Leaks
82
RO Pump Leaks at Inlet End
82
TDS Reading too High
82
Product Divert Controller and Valve Malfunction
83
Pressure Regulator Valve
87
Controller Assembly
89
RO Fails to Draw Disinfectant
83
Spare Parts List
121
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GE Osmonics Z-10000 Specifications
General
Brand
GE
Model
Osmonics Z-10000
Category
Water Filtration Systems
Language
English
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