GE UltraMax - User Manual

GE Lighting Solutions
1975 Noble Rd. Cleveland, OH 44112
UltraMax
TM
Connected LED Driver Installation Guide
GED80MCC/Z2P1500
BEFORE YOU BEGIN: Please read these instructions
completely and carefully
Only Qualified Electricians Should Perform the Installation of this LED Driver
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation. CAN ICES-005 (A) / NMB-005(A).
Note: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his own expense.
This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and
Economic Development Canada’s license-exempt RSS(s). Operation is subject to the following two
conditions:
1. This device may not cause interference
2. This device must accept any interference, including interference that may cause undesired
operation of the device.
L’émetteur/récepteur exempt de licence contenu dans le présent appareil est conforme aux CNR
d’Innovation, Sciences et Développement économique Canada applicables aux appareils radio exempts de
licence. L’exploitation est autorisée aux deux conditions suivantes :
1. L’appareil ne doit pas produire de brouillage;
2. L’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible
d’en compromettre le fonctionnement.
This equipment (GED80MCC/Z2P1500) contains the limited module with FCC ID PUU80MCCZ2P15
and ISED ID 10798A-80MCCZ2P15. This equipment complies with FCC CFR 47 Part 2 requirements for
radiation exposure for fixed facility or mobile applications that maintain a distance of 20 cm from a
person’s body. This equipment complies with ISED RSS-102 Issue 5 requirements for radiation exposure
limits for an uncontrolled environment that maintain a distance of 20 cm from a person’s body.
This radio transmitter ISED ID 10798A-80MCCZ2P15 has been approved by Innovation, Science and
Economic Development Canada to operate with the antenna types listed below, with the maximum
permissible gain indicated. Antenna types not included in this list that have a gain greater than the
maximum gain indicated for any type listed are strictly prohibited for use with this device.

Summary

Installation Preparation and Safety

Before You Begin

Read all instructions completely and carefully before starting the installation process.

Regulatory Compliance and Warnings

Understand FCC, ISED, and other regulatory compliance requirements and safety warnings.

Installation Procedures

Mandatory Codes and Safety Standards

Follow NEC, Federal, State, Local Electric Codes, and U.L. safety standards for safe installation.

Pre-Installation Steps

Perform essential checks and preparations before installing the new LED driver.

During Installation Steps

Follow detailed instructions for accessing the driver compartment and making connections.

Post-Installation and Testing

Final Installation Checks

Ensure proper grounding, wire connections, and insulation of unused leads.

Power Restoration and Verification

Restore power via circuit breaker and verify the fixture's operational status.

Overview

This document describes the UltraMax™ Connected LED Driver, model GED80MCC/Z2P1500, a device designed for use by qualified electricians. It provides comprehensive instructions for installation, ensuring compliance with safety standards and proper operation.

The UltraMax™ Connected LED Driver is designed to power LED fixtures, offering features that contribute to energy efficiency and connectivity. It is intended for installation in commercial environments, where it can be integrated into existing lighting systems. The device operates within specific electrical parameters and is designed to provide stable and reliable power to LED arrays. Its connectivity features allow for potential integration into smart lighting systems, enabling advanced control and monitoring capabilities.

Before any installation or servicing, it is crucial to disconnect power to prevent electrical shock. The device must be properly grounded according to national and local electrical codes. The installation process involves removing the old driver, inspecting and replacing any damaged wiring, and then installing the new UltraMax™ driver. All connections must be made using UL-approved wire connectors, ensuring that all exposed wire ends are completely covered to prevent shock hazards. Unused leads must be individually insulated to 600Vrms using UL-approved wire connectors.

A key aspect of this device is its compliance with regulatory standards. It adheres to Part 15 of the FCC Rules, which means its operation is subject to two conditions: it must not cause harmful interference, and it must accept any interference received, including interference that may cause undesired operation. This compliance ensures that the device can operate effectively within a shared radio frequency environment without disrupting other electronic devices. For installations in commercial environments, the device's design aims to minimize radio frequency interference. However, if operated in a residential area, the user may need to take steps to correct any interference caused.

The device also complies with Innovation, Science and Economic Development Canada's license-exempt RSS(s), meaning it contains license-exempt transmitter(s)/receiver(s). Similar to FCC regulations, its operation under these Canadian standards is subject to the conditions that it must not cause interference and must accept any interference, including that which may cause undesired operation. This dual compliance ensures broad regulatory acceptance and safe operation across different regions.

The UltraMax™ Connected LED Driver is designed to be integrated into a fixture housing. The installation guide emphasizes the importance of proper grounding of the new driver to the metal fixture per the National Electrical Code (NEC). Mounting screws should be tightened firmly, and star washers are recommended to penetrate any painted surface on the driver mounting foot to ensure good electrical grounding between the driver case and the fixture housing.

The antenna, which is crucial for the device's connectivity features, must be installed within the fixture enclosure, ideally away from grounded metal surfaces. It is explicitly stated that the antenna should not be cut, have any insulation material removed, or be tampered with in any way. Only specific types of antennas, as listed in the manual, are approved for use with this module, and they should only be installed when the host product is manufactured, as the antenna is not field replaceable. This restriction ensures optimal performance and regulatory compliance.

Maintenance features primarily revolve around ensuring proper installation and adherence to safety standards. Regular inspection of wiring and connections is implied to maintain safe and reliable operation. The device itself is designed for longevity within its specified operating conditions. Any changes or modifications to the equipment not expressly approved by the responsible party could void the user's authority to operate the equipment, highlighting the importance of following the provided instructions precisely.

The installation process includes several critical steps:

1. Power Disconnection: Always turn off power at the circuit breaker before beginning any work. A wall switch may not fully remove voltage.
2. Grounding: Ensure the fixture is properly grounded with a green ground wire as per NEC.
3. Driver Verification: Confirm that the new driver is the correct model for the fixture, input voltage, and application.
4. Code Compliance: Adhere to all relevant National Electric Code (NEC), Federal, State, and Local Electric Codes, as well as U.L. safety standards.
5. Access and Removal: Open the driver compartment, remove the old driver, and clear any extra wires.
6. Cable Inspection: Inspect and replace any damaged or deteriorated cables.
7. Wiring Diagram Review: Consult the wiring diagram on the new driver label to identify connections.
8. New Driver Installation: Install and ground the new driver securely.
9. Antenna Installation: Install the antenna within the enclosure, avoiding grounded metal surfaces, and ensure it is not altered.
10. Wire Connectors: Use only UL-approved wire connectors, ensuring secure fastening and complete coverage of exposed wire ends.
11. Insulation: Individually insulate any unused leads to 600Vrms with UL-approved wire connectors.
12. Final Verification: After completing all installation and safety requirements, reinstall the driver cover.
13. Power Restoration: Restore power at the circuit breaker and verify the fixture's operation.

The device is designed for fixed facility or mobile applications, requiring a minimum distance of 20 cm from a person's body to comply with FCC CFR 47 Part 2 and ISED RSS-102 Issue 5 requirements for radiation exposure limits in uncontrolled environments. This ensures user safety regarding radio frequency exposure.

In summary, the UltraMax™ Connected LED Driver is a robust and compliant solution for powering LED fixtures in commercial settings, emphasizing safe installation practices, adherence to regulatory standards, and reliable performance. Its design facilitates integration into connected lighting systems while ensuring minimal interference with other electronic devices.

GE UltraMax Specifications