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GEA GBE Series - User Manual

GEA GBE Series
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GEA WTT GmbH
Remsaer Straße 2a, 04603 Nobitz - Wilchwitz, Deutschland
Tel. +49 3447 55 39 0, www.gea-phe.com
Jena HRB 202818, ID-No. DE 150 539 388, Steuernr.: 306/5708/5007
Geschäftsführung: Andreas Dunkel
Bankverbindung: Deutsche Bank AG Frankfurt; BLZ 500 700 10, S.W.I.F.T. Code DEUTDEFF, KTO 0 942 011 00, IBAN DE08 5007 0010 0094 2011 00
Gelötete Plattenwärmetauscher / Brazed Plate Heat Exchanger /
Gesoldeerde platenwarmtewisselaars
Montage-, Betriebs- und Wartungsanleitung
Installation and Application Guide
Montage-, gebruiks- en onderhoudshandleiding
Achtung:
Lesen Sie diese Anleitung vor Montage und Inbetriebnahme sorgfältig durch. Gewährleistungsansprüche
entfallen, soweit die Montage-, Betriebs- und Wartungsanleitung nicht beachtet wird.
Prüfen Sie bitte bei der Anlieferung, ob Beschädigungen vorhanden sind bzw. ob Teile fehlen. Vermerken
Sie entsprechendes auf den Speditionspapieren.
GEA WTT gelötete Plattenwärmetauscher haben scharfe Kanten. Bitte beachten Sie dieses bei der
Handhabung.
Attention:
Before proceeding with installation and operation please read entire guide carefully. Failure to do so can
cause injury or property damage.
When receiving heat exchangers, any claims for damage or shortage of parts in shipment must be filed
immediately against the transportation company by the consignee.
GEA WTT heat exchangers may have some sharp edges so please handle with care.
Let op:
Lees deze handleiding voor montage en ingebruikneming zorgvuldig door. Aanspraak op garantie komt te
vervallen wanneer de montage-, gebruiks- en onderhoudshandleiding niet in acht is genomen.
Controleer bij aflevering of er beschadigingen aanwezig zijn, resp. of onderdelen ontbreken. Noteer de
desbetreffende constateringen op de transportdocumenten.
Gesoldeerde platenwarmtewisselaars van GEA WTT hebben scherpe randen. Houd daar rekening mee
tijdens handteren.
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Do you have a question about the GEA GBE Series and is the answer not in the manual?

Summary

Product Description and Declaration of Conformity

Materials

Details the stainless steel grades and solder materials used in the heat exchanger construction.

EC Type Examination and Notified Body

Identifies the notified body for EC type examination and quality assurance system evaluation.

Mounting Position and Forces

Vertical Mounting and Orientation

Specifies recommended vertical mounting and orientation for optimal performance and maintenance access.

Maximum Fitting Forces and Torques

Lists maximum allowable forces and torques for connections to prevent damage to the heat exchanger.

Piping Connections and Installation

Piping Installation Warnings

Advises on preventing vibrations, surges, and the need for flushing pipe systems before connection.

Connection Methods

Soldering Connection Procedure

Details the process, materials, and warnings for soldering connections, including overheating risks.

Welding Connection Procedure

Specifies TIG welding and precautions to avoid overheating and oxidation.

Threaded Connection

Describes connecting pipes via threaded fittings to the heat exchanger for fluid transfer.

Start of Operation

Operation and Safety Checks

Ensures operation data is not exceeded, checks connections, and outlines pump requirements.

Start-up and Shutdown Procedures

Details slow opening of valves for start-up and shutdown, emphasizing venting and air removal.

Operation and Safety

Operational Checks and Warnings

Checks for pressure pulsations, negative pressure, and potential steam hammers during operation.

Anti-freeze Protection

Recommends using anti-freeze fluids like glycol to prevent heat exchanger destruction by icing.

Fouling and Cleaning

Fouling Prevention and Causes

Explains factors influencing fouling, such as water quality, temperature, and flow rates.

Cleaning Procedures

Details methods for cleaning heat exchangers, including rinsing and chemical usage precautions.

Corrosion Resistance and Water Quality

Water Constituent Guidelines

Provides recommended limits for water constituents to ensure corrosion resistance.

Chloride Content vs. Temperature

Illustrates permitted chloride content relative to temperature for different material grades.

Volume Specifications

Volume Data by Model

Lists volume per channel for various GEA WTT brazed plate heat exchanger models.

Volume Calculation Formulas

Provides formulas for calculating primary and secondary side volumes based on plate count.

Insulation Installation

PUR Hard Foam Insulation

Describes the installation of PUR hard foam insulation shells after heat exchanger connection.

Diffusion-Resistant Insulation

Details the application of diffusion-resistant synthetic rubber insulation after cooling.

Distributor Pipes for Vaporizers

Distributor Pipe Components

Explains the lance and ring components of distributor pipes for vaporizer applications.

Distributor Pipe Installation

Guides on mounting distributor pipes, slot orientation, and brazing to the connection.

Connection Pipe Compatibility

Lists required connection pipes based on distributor pipe size and heat exchanger type.

Summary

Product Description and Declaration of Conformity

Materials

Details the stainless steel grades and solder materials used in the heat exchanger construction.

EC Type Examination and Notified Body

Identifies the notified body for EC type examination and quality assurance system evaluation.

Mounting Position and Forces

Vertical Mounting and Orientation

Specifies recommended vertical mounting and orientation for optimal performance and maintenance access.

Maximum Fitting Forces and Torques

Lists maximum allowable forces and torques for connections to prevent damage to the heat exchanger.

Piping Connections and Installation

Piping Installation Warnings

Advises on preventing vibrations, surges, and the need for flushing pipe systems before connection.

Connection Methods

Soldering Connection Procedure

Details the process, materials, and warnings for soldering connections, including overheating risks.

Welding Connection Procedure

Specifies TIG welding and precautions to avoid overheating and oxidation.

Threaded Connection

Describes connecting pipes via threaded fittings to the heat exchanger for fluid transfer.

Start of Operation

Operation and Safety Checks

Ensures operation data is not exceeded, checks connections, and outlines pump requirements.

Start-up and Shutdown Procedures

Details slow opening of valves for start-up and shutdown, emphasizing venting and air removal.

Operation and Safety

Operational Checks and Warnings

Checks for pressure pulsations, negative pressure, and potential steam hammers during operation.

Anti-freeze Protection

Recommends using anti-freeze fluids like glycol to prevent heat exchanger destruction by icing.

Fouling and Cleaning

Fouling Prevention and Causes

Explains factors influencing fouling, such as water quality, temperature, and flow rates.

Cleaning Procedures

Details methods for cleaning heat exchangers, including rinsing and chemical usage precautions.

Corrosion Resistance and Water Quality

Water Constituent Guidelines

Provides recommended limits for water constituents to ensure corrosion resistance.

Chloride Content vs. Temperature

Illustrates permitted chloride content relative to temperature for different material grades.

Volume Specifications

Volume Data by Model

Lists volume per channel for various GEA WTT brazed plate heat exchanger models.

Volume Calculation Formulas

Provides formulas for calculating primary and secondary side volumes based on plate count.

Insulation Installation

PUR Hard Foam Insulation

Describes the installation of PUR hard foam insulation shells after heat exchanger connection.

Diffusion-Resistant Insulation

Details the application of diffusion-resistant synthetic rubber insulation after cooling.

Distributor Pipes for Vaporizers

Distributor Pipe Components

Explains the lance and ring components of distributor pipes for vaporizer applications.

Distributor Pipe Installation

Guides on mounting distributor pipes, slot orientation, and brazing to the connection.

Connection Pipe Compatibility

Lists required connection pipes based on distributor pipe size and heat exchanger type.

GEA GBE Series Specifications

General IconGeneral
BrandGEA
ModelGBE Series
CategoryIndustrial Equipment
LanguageEnglish

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