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GEA T.VIS A-15 - User Manual

GEA T.VIS A-15
140 pages
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Control and feedback systems
GEA T.VIS
®
A-15
Operating instruction (Translation from the original language)
430BAL010699EN_9

Table of Contents

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Summary

General Information

Information on the Document

Details on the document's content, binding character, and illustrations.

Manufacturer Address and Contact

EU Declaration of Conformity

Translated EU Declaration of Conformity

UK Declaration

Translated UK Declaration of Conformity

Safety

Intended Use and Operating Conditions

Defines proper usage and lists improper operating conditions.

Operator’s Duty of Care

Outlines the operator's responsibilities for safe handling and operation.

Subsequent Changes and Spare Parts

IP Protection Classes

General Safety Instructions and Dangers

Covers general safety principles and potential dangers.

Environmental Protection and Electrical Safety

Supplementary Regulations

Lists additional applicable regulations and safety rules.

Qualification of Personnel

Safety Equipment and Signs

Residual Dangers and ESD Protection

Description

Functional Description and Operation Principle

Explains the core function and operation mechanism of the control top.

Control Top Variants

Describes control tops with and without solenoid valves.

Control Top with Cap Including Buttons

Control Top with Hood Without Buttons

Function of the Buttons

Explains the operational logic and timing of the control top buttons.

Safety Air Exhaust and Installation Position

Transport and Storage

Storage Conditions and Transport Principles

Guidelines for proper storage and transport to prevent damage.

Technical Data

Type Plate Information

Explains the components of the type plate for product identification.

Compressed Air, Product Pressure, and CIP Pressure Data

24 V DC Version Specifications

IO-Link Interface Specifications

Technical specifications for the IO-Link communication interface.

AS-Interface Specifications

DeviceNet Specifications

Available Accessories

Required Tools and Lubricants

Associated Equipment

Lists related equipment with part numbers.

Assembly and Installation

Safety Instructions for Installation

Safety principles to follow during assembly and installation.

Establishing Pneumatic Hose Connections

Step-by-step guide for correctly connecting pneumatic hoses.

Pneumatic Connections for Basic Configurations

Pneumatic Connections for 2 Solenoid Valves (Lifting)

Explains port usage for lifting functions with two solenoid valves.

Pneumatic Connections for Specific 2-Valve Applications

Details connections for double-disk lift or external stroke with two valves.

Pneumatic Connections for 2 Solenoid Valves (Spreader Lift)

Explains port usage for spreader lift with two solenoid valves.

Pneumatic Connections for 3 Solenoid Valves (Lifting)

Details connections for valve and double-disk lifting with three valves.

Pneumatic Connections for 3 Pilot Valves (Double-Disk Lift)

Explains port usage for double-disk lift with three pilot valves.

Pneumatic Connections for 4 Pilot Valves (Multiple Lifts)

Details connections for multiple lift functions using four pilot valves.

Electrical Connections Overview and Safety

Electrical Connection Overview

Provides a visual overview of electrical connection points.

24 V DC Wiring: M12 5-Pin Connector

24 V DC Wiring: M12 8-Pin Connector

Wiring details for the 8-pin M12 connector.

24 V DC Wiring: M12 12-Pin Connector

Wiring details for the 12-pin M12 connector.

Cable Gland Installation

AS-Interface Wiring: M12 5-Pin Connector

Wiring details for AS-Interface using a 5-pin M12 connector.

DeviceNet Wiring: M12 5-Pin Connector

Wiring details for DeviceNet using a 5-pin M12 connector.

External Proximity Switch Connection

Visual Display: Illuminated Dome Statuses

Visual Display: Colour Changeover Function

How to swap indicator colors and its effect on feedback signals.

Connection Diagrams for Circuit Board

Mounting Control Top to Different Valves

Mounting to VARIVENT Valves

Specific instructions for mounting on VARIVENT valve types.

Fitting to FLOWVENT Valves

Steps for fitting the control top onto FLOWVENT valves.

Installation on VARIVENT Mixproof Valves

Detailed installation for specific VARIVENT mixproof valve types.

Mounting to Butterfly Valve T-smart 8000

Instructions for mounting on T-smart 8000 butterfly valves.

Mounting to Butterfly Valves T-smart 7;9

Mounting to ECOVENT Valves N_ECO;W_ECO

Guides for mounting on ECOVENT N_ECO and W_ECO valves.

Mounting to VESTA Valves H_A;M

Mounting to VESTA Valves H_A

Mounting guide for VESTA H_A valves.

Mounting to N_;E, W_;E, or STERICOM Valves

Mounting to T-smart Single;Double-Seal Valves

Mounting guide for T-smart single-seat and double-seal valves.

Fitting to ASEPTOMAG Valves

Replacing Control Tops

Cautionary notes and procedure for replacing control tops.

Start-up

Safety Notes for Commissioning

Safety principles for initial commissioning and general operation.

Commissioning Control Top Without Solenoid Valves

Steps to activate and commission the control top without solenoid valves.

Commissioning Control Top With Solenoid Valves

Service Function

Adjusting Initiators for Double-Disk Valves (D, R, Y, B, T_R, MT)

Steps to assemble the initiator holder for double-disk valves.

Adjusting Proximity Switch Holder

Fitting the Proximity Switch

Steps to install the proximity switch correctly.

Adjusting the Proximity Switch

Checking the Function

How to verify the proper function of the adjusted proximity switch.

Adjusting Initiators for MT-DA Double-Disk Valves (Spreader Lift)

Fitting the Proximity Switch Holder

Steps to assemble the proximity switch holder for MT-DA valves.

Adjusting Proximity Switch in PMO Valve Lantern (M;2.0)

Fitting the Proximity Switch Holder

Steps to assemble the proximity switch holder for PMO valves.

Fitting the Proximity Switch

Adjusting the Proximity Switch

Steps to adjust the proximity switch gap.

Checking the Function

How to verify the proximity switch function.

Test Procedure for Tuchenhagen PMO Valves

Purpose of Test Procedures

States the objectives for test procedures 1 and 2.

Process Overview for Test Procedure 1

Describes the manual process for verifying seat lifting detection.

Hardware Description for Test Procedures

Details components relevant to test procedures.

Test Procedure 1 Steps

Step-by-step guide for performing Test Procedure 1.

Test Procedure 1 Steps (Cont.)

Test Procedure 2 Overview and Steps

Explains Test Procedure 2 for verifying system interlocks.

Operation and Control

Safety Instructions for Operation

Safety principles to ensure safe operation of the component.

Settings in Programming Mode

Information on factory settings and adjustments available in programming mode.

Setting Position Tolerance and Signal Attenuation

Setting the LEFF Function

Configuration options for the LEFF function on specific valve types.

Operating Overview and Mode Selection

Cleaning

Cleaning Procedures and Precautions

Guidelines for cleaning the control top safely and effectively.

Maintenance

Safety Instructions for Maintenance

Safety rules and procedures before performing maintenance or repair.

Component Disassembly Principles

Safety guidelines for dismantling the control top.

Inspections for Component Security

Maintenance Intervals and Control Top Removal

Dismantling Control Top into Components

Variants of the Control Top

Lists the different possible configurations of the control top.

Removing the Cap

Steps for safely removing the control top's cap.

Removing Printed Circuit Board

Installing Printed Circuit Board

Guidance for installing the printed circuit board.

Removing Sensor Module

Steps for removing the sensor module.

Removing Logic Element NOT

Fitting Logic Element NOT

Instructions for fitting the logic element NOT.

Removing Solenoid Valves and Valve Plate

Removing the Pneumatic Block

Fitting the Pneumatic Block

Installing Pneumatic Connections

Replacing Seals on the Base

Procedure for replacing seals on the actuator base.

Mounting the Cap

Alarms

Malfunctions and Remedies

Troubleshooting guide for common malfunctions and their solutions.

Resetting to Default Standard Settings

Decommissioning

Safety Instructions for Shutting Down

Safety procedures for safely shutting down the component.

Disposal Guidelines

Instructions for environmentally responsible disposal of the component.

Spare Parts List - Control Top T.VIS A-15

Spare Parts List - Switch Bar T.VIS A-15

Dimension Sheet - Control Top T.VIS A-15

Dimension Sheet - Switch Bar (Specific Valve Types)

Appendix

Lists and Definitions

Glossary of abbreviations and technical terms used in the manual.

Summary

General Information

Information on the Document

Details on the document's content, binding character, and illustrations.

Manufacturer Address and Contact

EU Declaration of Conformity

Translated EU Declaration of Conformity

UK Declaration

Translated UK Declaration of Conformity

Safety

Intended Use and Operating Conditions

Defines proper usage and lists improper operating conditions.

Operator’s Duty of Care

Outlines the operator's responsibilities for safe handling and operation.

Subsequent Changes and Spare Parts

IP Protection Classes

General Safety Instructions and Dangers

Covers general safety principles and potential dangers.

Environmental Protection and Electrical Safety

Supplementary Regulations

Lists additional applicable regulations and safety rules.

Qualification of Personnel

Safety Equipment and Signs

Residual Dangers and ESD Protection

Description

Functional Description and Operation Principle

Explains the core function and operation mechanism of the control top.

Control Top Variants

Describes control tops with and without solenoid valves.

Control Top with Cap Including Buttons

Control Top with Hood Without Buttons

Function of the Buttons

Explains the operational logic and timing of the control top buttons.

Safety Air Exhaust and Installation Position

Transport and Storage

Storage Conditions and Transport Principles

Guidelines for proper storage and transport to prevent damage.

Technical Data

Type Plate Information

Explains the components of the type plate for product identification.

Compressed Air, Product Pressure, and CIP Pressure Data

24 V DC Version Specifications

IO-Link Interface Specifications

Technical specifications for the IO-Link communication interface.

AS-Interface Specifications

DeviceNet Specifications

Available Accessories

Required Tools and Lubricants

Associated Equipment

Lists related equipment with part numbers.

Assembly and Installation

Safety Instructions for Installation

Safety principles to follow during assembly and installation.

Establishing Pneumatic Hose Connections

Step-by-step guide for correctly connecting pneumatic hoses.

Pneumatic Connections for Basic Configurations

Pneumatic Connections for 2 Solenoid Valves (Lifting)

Explains port usage for lifting functions with two solenoid valves.

Pneumatic Connections for Specific 2-Valve Applications

Details connections for double-disk lift or external stroke with two valves.

Pneumatic Connections for 2 Solenoid Valves (Spreader Lift)

Explains port usage for spreader lift with two solenoid valves.

Pneumatic Connections for 3 Solenoid Valves (Lifting)

Details connections for valve and double-disk lifting with three valves.

Pneumatic Connections for 3 Pilot Valves (Double-Disk Lift)

Explains port usage for double-disk lift with three pilot valves.

Pneumatic Connections for 4 Pilot Valves (Multiple Lifts)

Details connections for multiple lift functions using four pilot valves.

Electrical Connections Overview and Safety

Electrical Connection Overview

Provides a visual overview of electrical connection points.

24 V DC Wiring: M12 5-Pin Connector

24 V DC Wiring: M12 8-Pin Connector

Wiring details for the 8-pin M12 connector.

24 V DC Wiring: M12 12-Pin Connector

Wiring details for the 12-pin M12 connector.

Cable Gland Installation

AS-Interface Wiring: M12 5-Pin Connector

Wiring details for AS-Interface using a 5-pin M12 connector.

DeviceNet Wiring: M12 5-Pin Connector

Wiring details for DeviceNet using a 5-pin M12 connector.

External Proximity Switch Connection

Visual Display: Illuminated Dome Statuses

Visual Display: Colour Changeover Function

How to swap indicator colors and its effect on feedback signals.

Connection Diagrams for Circuit Board

Mounting Control Top to Different Valves

Mounting to VARIVENT Valves

Specific instructions for mounting on VARIVENT valve types.

Fitting to FLOWVENT Valves

Steps for fitting the control top onto FLOWVENT valves.

Installation on VARIVENT Mixproof Valves

Detailed installation for specific VARIVENT mixproof valve types.

Mounting to Butterfly Valve T-smart 8000

Instructions for mounting on T-smart 8000 butterfly valves.

Mounting to Butterfly Valves T-smart 7;9

Mounting to ECOVENT Valves N_ECO;W_ECO

Guides for mounting on ECOVENT N_ECO and W_ECO valves.

Mounting to VESTA Valves H_A;M

Mounting to VESTA Valves H_A

Mounting guide for VESTA H_A valves.

Mounting to N_;E, W_;E, or STERICOM Valves

Mounting to T-smart Single;Double-Seal Valves

Mounting guide for T-smart single-seat and double-seal valves.

Fitting to ASEPTOMAG Valves

Replacing Control Tops

Cautionary notes and procedure for replacing control tops.

Start-up

Safety Notes for Commissioning

Safety principles for initial commissioning and general operation.

Commissioning Control Top Without Solenoid Valves

Steps to activate and commission the control top without solenoid valves.

Commissioning Control Top With Solenoid Valves

Service Function

Adjusting Initiators for Double-Disk Valves (D, R, Y, B, T_R, MT)

Steps to assemble the initiator holder for double-disk valves.

Adjusting Proximity Switch Holder

Fitting the Proximity Switch

Steps to install the proximity switch correctly.

Adjusting the Proximity Switch

Checking the Function

How to verify the proper function of the adjusted proximity switch.

Adjusting Initiators for MT-DA Double-Disk Valves (Spreader Lift)

Fitting the Proximity Switch Holder

Steps to assemble the proximity switch holder for MT-DA valves.

Adjusting Proximity Switch in PMO Valve Lantern (M;2.0)

Fitting the Proximity Switch Holder

Steps to assemble the proximity switch holder for PMO valves.

Fitting the Proximity Switch

Adjusting the Proximity Switch

Steps to adjust the proximity switch gap.

Checking the Function

How to verify the proximity switch function.

Test Procedure for Tuchenhagen PMO Valves

Purpose of Test Procedures

States the objectives for test procedures 1 and 2.

Process Overview for Test Procedure 1

Describes the manual process for verifying seat lifting detection.

Hardware Description for Test Procedures

Details components relevant to test procedures.

Test Procedure 1 Steps

Step-by-step guide for performing Test Procedure 1.

Test Procedure 1 Steps (Cont.)

Test Procedure 2 Overview and Steps

Explains Test Procedure 2 for verifying system interlocks.

Operation and Control

Safety Instructions for Operation

Safety principles to ensure safe operation of the component.

Settings in Programming Mode

Information on factory settings and adjustments available in programming mode.

Setting Position Tolerance and Signal Attenuation

Setting the LEFF Function

Configuration options for the LEFF function on specific valve types.

Operating Overview and Mode Selection

Cleaning

Cleaning Procedures and Precautions

Guidelines for cleaning the control top safely and effectively.

Maintenance

Safety Instructions for Maintenance

Safety rules and procedures before performing maintenance or repair.

Component Disassembly Principles

Safety guidelines for dismantling the control top.

Inspections for Component Security

Maintenance Intervals and Control Top Removal

Dismantling Control Top into Components

Variants of the Control Top

Lists the different possible configurations of the control top.

Removing the Cap

Steps for safely removing the control top's cap.

Removing Printed Circuit Board

Installing Printed Circuit Board

Guidance for installing the printed circuit board.

Removing Sensor Module

Steps for removing the sensor module.

Removing Logic Element NOT

Fitting Logic Element NOT

Instructions for fitting the logic element NOT.

Removing Solenoid Valves and Valve Plate

Removing the Pneumatic Block

Fitting the Pneumatic Block

Installing Pneumatic Connections

Replacing Seals on the Base

Procedure for replacing seals on the actuator base.

Mounting the Cap

Alarms

Malfunctions and Remedies

Troubleshooting guide for common malfunctions and their solutions.

Resetting to Default Standard Settings

Decommissioning

Safety Instructions for Shutting Down

Safety procedures for safely shutting down the component.

Disposal Guidelines

Instructions for environmentally responsible disposal of the component.

Spare Parts List - Control Top T.VIS A-15

Spare Parts List - Switch Bar T.VIS A-15

Dimension Sheet - Control Top T.VIS A-15

Dimension Sheet - Switch Bar (Specific Valve Types)

Appendix

Lists and Definitions

Glossary of abbreviations and technical terms used in the manual.

GEA T.VIS A-15 Specifications

General IconGeneral
Input Voltage24 V DC
Protection ClassIP67
Ingress ProtectionIP67
Communication ProtocolsAS-Interface, DeviceNet
Housing MaterialStainless Steel
Touch TechnologyCapacitive
MountingValve Mounting

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