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GEA T.VIS M-15 - User Manual

GEA T.VIS M-15
120 pages
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Control and feedback systems
GEA T.VIS
®
M-15
Operating instruction (Translation from the original language)
430BAL010697EN_2

Table of Contents

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Summary

General Information

Information on the Document

Details about the document's binding character, illustrations, and symbols used.

Binding Character of These Operating Instructions

Specifies the importance of following manufacturer's instructions for safe operation.

Notes on the Illustrations

Explains that illustrations are simplified and may differ from the actual product.

Symbols and Highlighting

Illustrates how important information is highlighted using symbols and formatting.

Manufacturer address

Provides the official address of the manufacturer, GEA Tuchenhagen GmbH.

Contact

Lists contact information including phone, fax, and email for inquiries.

Safety

Intended use

Defines the proper application of the T.VIS M-15 control top and its available configurations.

Requirements for operation

Outlines prerequisites for reliable and safe component operation, including proper handling.

Improper operating conditions

Details conditions under which operational safety cannot be guaranteed.

Operator’s Duty of Care

Assigns responsibility to the operating company for safe component handling and monitoring.

IP Protection Classes

Explains IP ratings (IP66, IP67, IP69k) concerning protection against solids and humidity.

General safety instructions and dangers

Provides fundamental safety advice for operating the component safely.

Principles for safe operation

Lists key principles for ensuring safe operation of the valve and component.

Electrical Equipment

Specifies safety principles for working with electrical equipment and modifications.

Qualification of personnel

Describes the necessary training and qualifications for personnel working on the component.

Safety equipment

Details the use and importance of warning, prohibition, and mandatory signs.

Signs

Explains the meaning of warning and prohibition signs on the control top.

Residual dangers

Identifies residual dangers and necessary safety measures for life and property.

Electrostatically Endangered Components and Modules

Provides precautions for handling components sensitive to electrostatic discharge (ESD).

Danger zones

Notes on ensuring safety when working in or around danger zones on the component.

Description

Design

Provides a detailed overview of the control top's components and assembly.

Functional description

Explains the overall functionality and operation of the T.VIS M-15 control top.

Operation Principle

Describes how the control top functions using a microprocessor and pneumatic/electronic modules.

Control Top without Solenoid Valves

Details the function of the control top when used solely as a position indicator.

Control Top with Solenoid Valves

Explains the function of the control top when equipped with solenoid valves for actuation.

Technical data

Type plate

Explains the purpose and format of the control top's type plate for identification.

Specifications interface module 24 V DC Version

Provides detailed electrical specifications for the 24V DC interface module.

Specifications for AS-Interface Adapter Module

Details the technical specifications for the AS-Interface adapter module.

Specifications for DeviceNet Adapter Module

Provides technical specifications for the DeviceNet adapter module.

Equipment

Lists technical data and material numbers for various control top components.

Assembly and installation

Safety instructions

General safety precautions to be observed during installation and assembly.

Establishing hose connections

Instructions for correctly cutting and connecting pneumatic hoses.

Pneumatic connections

Details pneumatic connection configurations for different solenoid valve setups.

Control Top with 1 Solenoid Valve or Without Solenoid Valve

Describes pneumatic connections for control tops with one or no solenoid valves.

Control Top with 2 Solenoid Valves

Details pneumatic connections for control tops equipped with two solenoid valves.

Control Top with 3 Solenoid Valves

Explains pneumatic connections for control tops with three solenoid valves.

Electrical connections

Provides instructions for making electrical connections to the control top.

Overview

Shows an exploded view of the control top with numbered parts for reference.

ASI Connections

Details the steps for connecting the ASI (AS-Interface) cable.

Electrical 24 V DC Wiring

Guides on wiring the control top for 24 V DC operation.

Plug M12; 5-pin (24.5)

Wiring details for the 5-pin M12 connector, including pin assignments.

Interface module with 2 sensors

Describes the function of terminals on the interface module with two sensors.

Wiring Diagram for 24 V DC Control Systems with P Logic

Presents a wiring diagram for 24V DC control systems using P-logic.

Wiring Diagram for T.VIS M-15 24 V DC

Provides the wiring diagram specifically for the T.VIS M-15 in 24 V DC configuration.

Visual Display

Explains the visual indicators and status visualization on the control top.

Illuminated dome

Details the status indications provided by the illuminated dome.

Mounting the Control Top to Different Valves

Describes how to install and remove the control top on various valve types.

Mounting to VARIVENT Valve or STERICOM Valve Types N_A;D, R

Instructions for mounting the control top onto VARIVENT and STERICOM valve types.

Replacing Control Tops

Provides a warning and procedure for replacing control tops, emphasizing switch bar compatibility.

Start-up

Safety notes

Crucial safety precautions for initial commissioning and operation.

Commissioning

Principles for correctly commissioning the control top and ensuring connections.

Adjusting the Sensor in the Control Top

Detailed steps for adjusting sensors S1 and S2 for accurate valve position detection.

Seat Valves - Position of Sensor S1 Up

Procedure for adjusting the start position of the valve disk with sensor S1 in the 'up' position.

T-smart Butterfly Valves

Specific instructions for adjusting sensors on T-smart butterfly valves.

Test procedure for Tuchenhagen PMO valves type M; 2.0

Describes test procedures to verify valve function and interlocks.

Test Procedure 1

Procedure to verify and ensure detection devices for upper and lower valve seats are functional.

Test Procedure 2

Confirms correct operation of system interlocks during CIP switching.

Operation and control

Safety instructions

General safety guidelines for monitoring and operating the component.

Maintenance

Safety instructions

Safety rules for performing maintenance and repair work on electrical equipment.

Inspections

Checks to ensure all parts, connections, and screws are securely fastened.

Dismantling the Control Top into its Components

Step-by-step guide for disassembling the control top into its constituent parts.

Removing the Cap

Instructions on how to safely remove the cap from the control top.

Removing the Solenoid Valves and the Control Plate

Procedure for disconnecting and removing solenoid valves and control plates.

Removing the pneumatic block

Instructions for safely removing the pneumatic block from the control top.

Alarms

Malfunctions and remedies

Lists common malfunctions, their signaling, causes, and recommended remedies.

Decommissioning

Safety instructions

Safety principles to follow when shutting down the component.

Disposal

Guidelines for environmentally safe disposal of the component and its materials.

Spare parts list - control top type T.VIS M-15

Spare parts list - Switch bar T.VIS M-15

Dimension sheet - Control top type T.VIS M-15

Dimension sheet - Switch bar LFT-R T.VIS M-15 for lifted valves

Appendix

Lists

Contains lists of terms, abbreviations, and other supplementary information.

Abbreviations and terms

Provides definitions and explanations for abbreviations and technical terms used.

Summary

General Information

Information on the Document

Details about the document's binding character, illustrations, and symbols used.

Binding Character of These Operating Instructions

Specifies the importance of following manufacturer's instructions for safe operation.

Notes on the Illustrations

Explains that illustrations are simplified and may differ from the actual product.

Symbols and Highlighting

Illustrates how important information is highlighted using symbols and formatting.

Manufacturer address

Provides the official address of the manufacturer, GEA Tuchenhagen GmbH.

Contact

Lists contact information including phone, fax, and email for inquiries.

Safety

Intended use

Defines the proper application of the T.VIS M-15 control top and its available configurations.

Requirements for operation

Outlines prerequisites for reliable and safe component operation, including proper handling.

Improper operating conditions

Details conditions under which operational safety cannot be guaranteed.

Operator’s Duty of Care

Assigns responsibility to the operating company for safe component handling and monitoring.

IP Protection Classes

Explains IP ratings (IP66, IP67, IP69k) concerning protection against solids and humidity.

General safety instructions and dangers

Provides fundamental safety advice for operating the component safely.

Principles for safe operation

Lists key principles for ensuring safe operation of the valve and component.

Electrical Equipment

Specifies safety principles for working with electrical equipment and modifications.

Qualification of personnel

Describes the necessary training and qualifications for personnel working on the component.

Safety equipment

Details the use and importance of warning, prohibition, and mandatory signs.

Signs

Explains the meaning of warning and prohibition signs on the control top.

Residual dangers

Identifies residual dangers and necessary safety measures for life and property.

Electrostatically Endangered Components and Modules

Provides precautions for handling components sensitive to electrostatic discharge (ESD).

Danger zones

Notes on ensuring safety when working in or around danger zones on the component.

Description

Design

Provides a detailed overview of the control top's components and assembly.

Functional description

Explains the overall functionality and operation of the T.VIS M-15 control top.

Operation Principle

Describes how the control top functions using a microprocessor and pneumatic/electronic modules.

Control Top without Solenoid Valves

Details the function of the control top when used solely as a position indicator.

Control Top with Solenoid Valves

Explains the function of the control top when equipped with solenoid valves for actuation.

Technical data

Type plate

Explains the purpose and format of the control top's type plate for identification.

Specifications interface module 24 V DC Version

Provides detailed electrical specifications for the 24V DC interface module.

Specifications for AS-Interface Adapter Module

Details the technical specifications for the AS-Interface adapter module.

Specifications for DeviceNet Adapter Module

Provides technical specifications for the DeviceNet adapter module.

Equipment

Lists technical data and material numbers for various control top components.

Assembly and installation

Safety instructions

General safety precautions to be observed during installation and assembly.

Establishing hose connections

Instructions for correctly cutting and connecting pneumatic hoses.

Pneumatic connections

Details pneumatic connection configurations for different solenoid valve setups.

Control Top with 1 Solenoid Valve or Without Solenoid Valve

Describes pneumatic connections for control tops with one or no solenoid valves.

Control Top with 2 Solenoid Valves

Details pneumatic connections for control tops equipped with two solenoid valves.

Control Top with 3 Solenoid Valves

Explains pneumatic connections for control tops with three solenoid valves.

Electrical connections

Provides instructions for making electrical connections to the control top.

Overview

Shows an exploded view of the control top with numbered parts for reference.

ASI Connections

Details the steps for connecting the ASI (AS-Interface) cable.

Electrical 24 V DC Wiring

Guides on wiring the control top for 24 V DC operation.

Plug M12; 5-pin (24.5)

Wiring details for the 5-pin M12 connector, including pin assignments.

Interface module with 2 sensors

Describes the function of terminals on the interface module with two sensors.

Wiring Diagram for 24 V DC Control Systems with P Logic

Presents a wiring diagram for 24V DC control systems using P-logic.

Wiring Diagram for T.VIS M-15 24 V DC

Provides the wiring diagram specifically for the T.VIS M-15 in 24 V DC configuration.

Visual Display

Explains the visual indicators and status visualization on the control top.

Illuminated dome

Details the status indications provided by the illuminated dome.

Mounting the Control Top to Different Valves

Describes how to install and remove the control top on various valve types.

Mounting to VARIVENT Valve or STERICOM Valve Types N_A;D, R

Instructions for mounting the control top onto VARIVENT and STERICOM valve types.

Replacing Control Tops

Provides a warning and procedure for replacing control tops, emphasizing switch bar compatibility.

Start-up

Safety notes

Crucial safety precautions for initial commissioning and operation.

Commissioning

Principles for correctly commissioning the control top and ensuring connections.

Adjusting the Sensor in the Control Top

Detailed steps for adjusting sensors S1 and S2 for accurate valve position detection.

Seat Valves - Position of Sensor S1 Up

Procedure for adjusting the start position of the valve disk with sensor S1 in the 'up' position.

T-smart Butterfly Valves

Specific instructions for adjusting sensors on T-smart butterfly valves.

Test procedure for Tuchenhagen PMO valves type M; 2.0

Describes test procedures to verify valve function and interlocks.

Test Procedure 1

Procedure to verify and ensure detection devices for upper and lower valve seats are functional.

Test Procedure 2

Confirms correct operation of system interlocks during CIP switching.

Operation and control

Safety instructions

General safety guidelines for monitoring and operating the component.

Maintenance

Safety instructions

Safety rules for performing maintenance and repair work on electrical equipment.

Inspections

Checks to ensure all parts, connections, and screws are securely fastened.

Dismantling the Control Top into its Components

Step-by-step guide for disassembling the control top into its constituent parts.

Removing the Cap

Instructions on how to safely remove the cap from the control top.

Removing the Solenoid Valves and the Control Plate

Procedure for disconnecting and removing solenoid valves and control plates.

Removing the pneumatic block

Instructions for safely removing the pneumatic block from the control top.

Alarms

Malfunctions and remedies

Lists common malfunctions, their signaling, causes, and recommended remedies.

Decommissioning

Safety instructions

Safety principles to follow when shutting down the component.

Disposal

Guidelines for environmentally safe disposal of the component and its materials.

Spare parts list - control top type T.VIS M-15

Spare parts list - Switch bar T.VIS M-15

Dimension sheet - Control top type T.VIS M-15

Dimension sheet - Switch bar LFT-R T.VIS M-15 for lifted valves

Appendix

Lists

Contains lists of terms, abbreviations, and other supplementary information.

Abbreviations and terms

Provides definitions and explanations for abbreviations and technical terms used.

GEA T.VIS M-15 Specifications

General IconGeneral
BrandGEA
ModelT.VIS M-15
CategoryControl Systems
LanguageEnglish

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