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GEDA 1500 Z/ZP User Manual

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114 pages
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Page 1 of 114 Rev.: 004
BL 076 GB Translation of the original operating manual 2011 / 03
Operating Manual
Construction hoist / transport platform
For persons and loads

Table of Contents

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GEDA 1500 Z/ZP Specifications

General IconGeneral
BrandGEDA
Model1500 Z/ZP
CategoryLifting Systems
LanguageEnglish

Summary

1 Guide

1.1 Images

Explains the use of images in the manual for navigation.

1.2 Warnings

Explains hazard levels, consequences, and probabilities used in warnings.

1.3 Overview of Warnings in the Manual

Details specific hazards like electric shock, crushing, fire, falling tools, etc.

1.4 Abbreviations

Lists and defines abbreviations used throughout the manual.

1.5 Imprint

Provides company contact details and copyright information.

2 Identification Data

2.1 Machine Identification

Details machine-specific identification data like type and year.

2.2 Manufacturer Information

Provides manufacturer contact information and address.

2.3 GEDA Representatives

Lists contact information for GEDA's regional representatives.

2.4 Ordering Spare Parts

Specifies procedures and required information for ordering spare parts.

3 Technical Data

3.1 Speeds

Lists hoisting and transport speeds for the machine.

3.2 Drives

Details electrical drive specifications like voltage and output.

3.3 Assembly Height

Specifies the maximum permissible assembly height.

3.4 Emissions

Provides information on noise emission levels (LWA).

3.5 Dimensions and Weight

Details physical dimensions and weight specifications for various platform types.

3.6 Landing Level Safety Gates

Describes type-tested safety gates compatible with the hoist.

3.7 Tightening Torques

Lists required tightening torques for mechanical and electrical connections.

3.8 Safety Distance to Live Wires

Specifies minimum safety distances from live electrical wires.

3.9.1 Foundation

Details requirements for a stable foundation to transfer machine loads.

3.9.2 Ground Pressure

Provides data on ground pressure based on assembly height and load.

3.9.3 European Wind Regions

Illustrates wind regions and provides wind pressure data for assembly.

3.9.4 Assembly Geometry

Illustrates the geometrical setup and dimensions for assembly.

3.9.5 Anchoring Forces

Lists anchoring forces required for different platforms and wind regions.

3.9.6 Reinforcing Tubes

Provides permissible pressure forces for reinforcing tubes based on buckling length.

3.9.7 Operating Materials

Specifies grease and gear oil requirements for the machine.

3.9.8 Electrics

Details operating voltage, fuses, and safety class for electrical systems.

3.9.9 Tests

Outlines tests performed before delivery and required for operation.

3.9.10 Operating and Environmental Conditions

Specifies temperature, wind speed, atmosphere, and elevation limits for operation.

4 Safety Information

4.1 Proper Use

Defines the intended uses of the machine on construction sites.

4.2 Machine Limits

Specifies conditions and data that must be complied with during machine use.

4.3 Conversions/Alterations

Prohibits unauthorized modifications due to safety impact.

4.4 Linking to Other Machinery

Prohibits control-related or functional linking to other machinery.

4.5 Prohibition of Certain Activities

Lists activities restricted to GEDA employees due to potential error sources.

4.6 Machine Operation

Specifies conditions and requirements for operating the machine.

4.7 Foreseeable Misuse

Lists uses of the machine that deviate from its intended purpose and are prohibited.

4.8 Machine Hazards

Identifies general hazards associated with the machine's design and operation.

4.9 Hazard Sources/Residual Hazards

Categorizes potential hazard sources on GEDA machines.

4.10 Other Applicable Documents

Lists additional documents that must be observed by target groups.

4.11 Export Licence

States customer responsibility for acquiring export licences for machine parts.

4.12 Warranty

Mentions that warranty agreements are found in GTC; proper use is prerequisite.

4.13 GEDA Training Sessions

Recommends GEDA training sessions for optimal safety and efficiency.

5 Obligations of the Operating Company

5.1 Duty to Instruct/Provide Qualifications

Outlines the company's responsibility to instruct personnel on machine operation and safety.

5.2 Accessibility to Necessary Information

Ensures manuals and safety data are available to all relevant personnel.

5.3 Inspecting Correct and Proper Condition and Use

Mandates regular checks for correct machine usage and condition.

5.4 Establishing Hazards at the Place of Use

Requires identification of site-specific hazards and implementation of safety measures.

5.5 Machines/Installations Subject to Registration

States the obligation to report machines requiring registration to authorities.

5.6 Recurring Inspections

Mandates compliance with national laws for recurring inspections.

5.7 Transporting Suspended Loads Over the Machine

Requires organizational measures to ensure no suspended loads are transported over the machine.

5.8 Preparing an Emergency/Evacuation Plan

Obligates preparation of an emergency plan and training of personnel.

5.9 Instructing Assembly Engineers from Other Companies

Requires informing external assembly engineers about safety conditions and machine functions.

5.10 Follow Instructions of GEDA Assembly Engineers

Stipulates compliance with instructions from GEDA assembly engineers during assembly.

5.11 Provision of Personal Protective Gear

Mandates provision of appropriate personal protective gear and its regular inspection.

6 For Use by Authorised People

6.1 Operator

Defines the role and responsibilities of a machine operator.

6.2 Supervisor

Defines the role and responsibilities of a machine supervisor.

6.3 Specialists for Maintenance/Servicing

Defines qualified personnel for maintenance and servicing tasks.

6.4 Protection of Particular Groups

Addresses special considerations for young people, pregnant women, disabled, and those with implants.

7 Obligatory Safety Instructions

7.1 Basic Conduct While Working with the Machine

Details fundamental safety rules and conduct for machine operation.

7.2 Supplementary Safety Instructions - Transporting/Disposing

Provides safety guidelines for machine transport and disposal.

7.3 Supplementary Safety Instructions - Set Up and Connection

Covers safety precautions during machine setup, connection, and installation.

7.4 Supplementary Safety Instructions - Commissioning

Outlines essential checks for initial and daily machine commissioning.

7.5 Supplementary Safety Instructions – Transporting Persons

Specifies safety rules for transporting people using the machine.

7.6 Supplementary Safety Instructions - Transporting Materials

Details safety procedures for transporting materials.

7.7 Supplementary Safety Instructions - Servicing/Repairs/Maintenance

Covers safety during maintenance, servicing, and repair work.

7.8 Safety Instructions for Cleaning

Provides safety guidelines and precautions for cleaning the machine.

7.9 Safe Conduct in an Emergency

Outlines procedures for safe conduct during emergencies.

7.10 Supplementary Safety Instructions - Components from Other Manufacturers

Advises on using and handling components from external manufacturers.

7.11 Extreme Weather Conditions

Details operational adjustments and precautions for extreme weather conditions.

8 Brief Description of the Machine

9 Operating and Control Elements

9.1 Main Switch

Describes the function and safety measures for the main power switch.

9.2 Platform Control

Details how to operate the machine from the platform control.

9.3 Manual Control

Explains the operation of the manual control unit (for construction hoist).

9.4 Control Light, Overload and Electric Socket

Describes indicator lights and electrical sockets on the machine.

9.5 Platform Access Ground Station

Explains how to open platform access points at the ground station.

9.6 Drop Test Control

Describes the control used exclusively for drop tests by authorized personnel.

10 Safety and Emergency Equipment

10.1 EMERGENCY STOP

Details the machine's emergency stop system and its locations.

10.2 Triggering an EMERGENCY STOP

Explains how to initiate an emergency stop on the machine.

10.3 Finishing the EMERGENCY STOP Situation

Describes the procedure to reset an activated emergency stop.

10.4 Defect after an EMERGENCY STOP Situation

Outlines actions to take if an emergency stop situation cannot be rectified.

10.5 Location of the EMERGENCY STOP Buttons

Shows the physical locations of the emergency stop buttons on different controls.

10.6 Safety Stop

Describes the safety stop function, which stops the platform 2m above ground.

10.7 Safety Gear

Explains the function of the safety gear in preventing falls.

10.8 EMERGENCY Limit Switches

Details the function of emergency limit switches for top/bottom position stopping.

10.9 Locks to Prevent Unauthorised Use

Describes the use of locks to secure access areas.

10.10 EMERGENCY Lower

Provides instructions for the emergency lowering procedure of the platform.

11 Country-Specific Equipment Variants/Accessories

11.1 Collision Grille

Describes the function of the collision grille for protection.

11.2 Roof

Explains the purpose and assembly of the roof for protection from falling parts.

11.3 Enclosure with Barrier

Details the assembly and function of an enclosure with a barrier.

11.4 Cold Package

Describes the cold package's function at low temperatures.

11.5 Operating Time Indicator

Explains the operating time counter for tracking motor running time.

12 Operation

12.1 Daily Inspections Before Starting Work

Outlines mandatory daily visual inspections of machine parts before operation.

12.2 Operation of Platform Access Points and Landing Level Safety Doors

Details the operation of platform access points and safety gates.

13 Recovery of People Locked Inside

13.1 Basic Conduct in Event of Rescue/Malfunction

Provides basic steps for handling malfunctions and rescue situations.

13.2 Rescue Measures Plan

Outlines planned measures for rescuing people from the platform.

13.3 Rescuing People from the Platform

Describes specific methods for rescuing individuals from the platform.

14 Cleaning

14.1 Internal/External Cleaning of the Machine

Details procedures for cleaning the machine's interior and exterior.

14.2 Cleaning the Area Around the Machine

Specifies methods for cleaning the operational area surrounding the machine.

15 Assembly

15.1 Transport to Assembly Site

Covers procedures for transporting the machine to the assembly location.

15.2 Assembly Plan

Provides a step-by-step plan for assembling the machine.

15.3 Assembling the Base Unit

Details the process of assembling the machine's base unit.

15.4 Assemble Cable Bin and Trailing Cable Bracket

Explains how to install the cable bin and trailing cable bracket.

15.5 Assembly / Anchoring the Mast

Covers the assembly and anchoring procedures for the mast.

15.5.1 Assemble Mast Bracket

Details the installation of mast brackets for anchoring.

15.5.2 Use of the Assembly Bridge

Describes the use of the assembly bridge for mast assembly.

15.5.3 Assemble Trailing Cable Guide

Explains how to mount the trailing cable guide for cable management.

15.5.4 Assemble EMERGENCY Limit Switch Bar

Details the installation of the emergency limit switch bar as a top stop.

15.5.5 Safeguarding Loading and Unloading Points

Covers safety measures for loading/unloading points.

15.5.6 Assembly of Landing Level, Limit Switch Bar

Describes positioning and attaching landing level limit switch bars.

15.5.7 Tests after Assembly / Tests before Initial Commissioning

Instructs on performing tests before initial operation.

16 Dismantling

17 Disposal of the Machine

18 Maintenance

18.1 Warnings and Safety Instructions for Servicing/Repairs

Lists critical safety warnings and instructions to be followed during maintenance.

18.2 Maintenance Schedule

Presents a schedule of routine maintenance tasks with their frequencies.

18.3 Tests

Outlines various types of tests and their schedules for machine safety and function.

18.4 Replenishment and Inspection Tasks

Covers tasks related to refilling fluids and inspecting components.

18.4.1 Lubrication Device

Details procedures for replenishing and bleeding the lubrication device.

18.5 Checking for Wear

Describes methods for checking wear on critical machine components.

18.5.1 Drive Pinion Wear

Specifies wear limits and measurement procedures for the drive pinion.

18.5.2 Gear Rack Wear

Details wear limits and checking procedures for the gear rack.

18.5.3 Tracks Rollers Wear

Lists wear limits and checks for track rollers of different types.

18.5.4 Drive Brake

Details brake pad wear limits, air gap adjustments, and overhaul procedures.

18.6 Function Checks

Covers procedures for checking the proper functioning of machine components.

18.6.1 Safety Gear Function Check

Describes the execution and prerequisites for testing the safety gear.

18.6.2 Drop Test Successful

Outlines the procedure and checks after a successful drop test.

18.6.3 Drop Test Not Successful

Describes actions and prohibitions following an unsuccessful drop test.

18.6.4 Check the Safety Gear for Damage

Details how to inspect the safety gear for damage and when to replace it.

18.6.5 Safety Gear Replacement

Specifies the replacement intervals and procedures for GEDA safety gear.

18.7 Fault Table

Lists common faults, their causes, and recommended remedial actions.

19 Documenting the Tests

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