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GEDA 300 Z User Manual

GEDA 300 Z
92 pages
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Original assembly and operating manual
Assembly and operating manual
Rack and pinion hoist
For loads

Table of Contents

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GEDA 300 Z Specifications

General IconGeneral
BrandGEDA
Model300 Z
CategoryLifting Systems
LanguageEnglish

Summary

General Information and Manual Guidance

Information about the Operating Manual

Details on the purpose and content of the operating manual for safe and efficient machine use.

Machine Identification and Specifications

Information about the GEDA 300 Z machine type, serial number, and documentation version.

Manufacturer Details and Legal Notices

Name, address of manufacturer, and notes on copyright and industrial property rights.

Instructions for the Operating Company

Guidance for the operating company regarding personnel training and safety regulations.

Proper Use Guidelines

Defines the intended and approved uses of the GEDA 300 Z rack and pinion hoist.

Personnel Requirements for Use

Specifies requirements for assembly and operating personnel, and outlines improper use.

General Safety Information

Residual Risks Identification

Highlights potential hazards that remain even when safety conditions are met.

Operating Personnel Safety Instructions

Essential safety rules for personnel operating the machine.

Transport Safety Instructions

Safety guidelines to be followed during the transport of the machine.

Operation Safety Instructions

Key safety measures to ensure safe operation of the hoist.

Servicing, Maintenance & Troubleshooting Safety

Safety precautions for maintenance, servicing, and troubleshooting activities.

Electrical Safety Precautions

Safety procedures for working on the machine's electrical system.

Checks and Inspections

Documenting Inspection Results

Procedures for documenting and retaining records of machine checks.

Pre-Commissioning & Daily Checks

Checks required before initial operation and daily checks before starting work.

Recurring Inspections Schedule

Guidelines and recommendations for recurring inspection intervals.

Dynamic and Static Testing Procedures

Details on performing dynamic and static tests on the hoist.

Post-Weather Condition Checks

Specific checks required after exposure to extreme temperatures or flooding.

Technical Description

Description of Function

Explains the primary function and operational characteristics of the GEDA 300 Z.

Machine Equipment Overview

Identifies and illustrates the key components and parts of the machine.

Switch Cabinet and Control Components

Details on the main switch cabinet, including its assembly and components.

Manual and Assembly Control Units

Description and function of manual, ground, and assembly control units.

Sliding Carriage Switch Cabinet & Overrun Protection

Information on the sliding carriage switch cabinet and overrun protection mechanism.

Limit Switch Setup and Adjustment

Instructions for installing and adjusting limit switch approach bars.

Accessory Equipment

Standard Push-On Frame

Assembly instructions for the standard push-on frame for load platform transport.

Special Push-On Frames

Details on assembling special push-on frames for the load platform.

Spindle and Manoeuvrable Bogie

Information on spindle alignment and assembly/disassembly of the manoeuvrable bogie.

Single Axle Trailer and Main Cabinet

Details on the single axle trailer and the small on-site main cabinet.

Technical Data

Drive Specifications (230V/400V)

Technical data for 230 V and 400 V drives, including output, speed, and weight.

Load Platform Specifications

Technical data for the load platform, including dimensions and weight.

Base Unit Extension Details

Specifications for mast elements, bolt tightening, and accessories for base unit extension.

Anchoring and Spatial Requirements

Anchoring Forces Calculation

Tables and maps for calculating anchoring forces based on geographical region and height.

Anchoring Scenarios: Wall and Scaffolding

Illustrates anchoring methods for assembly in front of walls and scaffolding.

Site Installation Requirements

Foundation and Ground Pressure

Requirements for the foundation and considerations for ground pressure.

Mains Connection Guidelines

Instructions for connecting the hoist to the building site power supply.

Transport and Handling

Installation

Safety During Installation

Critical safety notes and procedures to follow during the installation process.

Assembling the Base Unit

Step-by-step instructions for assembling the base unit of the hoist.

Mast Extension and Anchoring

Guidance on extending mast sections and anchoring the hoist to structures.

Trailing Cable Guide Installation

Instructions for installing trailing cable guides to ensure free cable movement.

Limit Switch Approach Bar Installation

Procedure for installing limit switch approach bars for hoist control.

Loading/Unloading Point Safety

Measures to ensure safety at loading and unloading points, above 2m height.

Landing Level Stop Limit Switch

Installation and adjustment of limit switches for landing level stops.

Post-Assembly Inspection and Commissioning

Checks required after assembly and before initial commissioning.

Scaffold Hoist Usage Features

Specific features and considerations when using the hoist for scaffold erection.

Operation

Safety During Operation

Crucial safety rules and precautions for operating the hoist.

Pre-Operation Safety Inspection

Checks to perform before starting operation to ensure safety.

Platform Access and Controls

Using the platform ramp, turning lever, and safety gate.

"ECO" Landing Level Safety Gate Operation

Detailed steps for operating the 'ECO' landing level safety gate.

Hoist Operation Modes and Controls

Operating the hoist using dead man's control and automatic modes.

Automatic Landing Level Travel

Procedure for automatic travel to successive landing levels.

Emergency Shutdown Procedures

How to perform an emergency shutdown of the hoist.

Work Interruption and End of Work

Steps for safely interrupting or ending work with the hoist.

Dismantling Procedure

Servicing and Cleaning

Daily Cleaning Routine

Daily tasks for cleaning the hoist and work area.

Weekly Servicing Tasks

Regular checks and maintenance tasks to be performed weekly.

Monthly Servicing Tasks

Maintenance tasks to be carried out on a monthly basis.

Quarterly Servicing Tasks

Maintenance tasks to be performed quarterly, including lubrication.

Six-Monthly and Annual Maintenance

Maintenance schedules for six-monthly and annual intervals.

6-Yearly Servicing Intervals

Requirement for replacing safety gear units every six years.

Overspeed Safety Brake Inspection

Procedure for inspecting the overspeed safety brake during recurring inspections.

Troubleshooting and Repairs

Potential Operational Faults

List of potential faults that may occur during hoist operation.

Power Failure or Defective Motor

Procedure for lowering the platform in case of power failure or motor issues.

Platform Driven Too High Fault

Troubleshooting for the platform being driven beyond the upper limit.

Platform Descended Too Low Fault

Troubleshooting for the platform descending below the lower limit.

Overload Warning Device Fault

How to address the overload warning device triggering.

Overspeed Safety Brake Triggered

Procedure for releasing and testing the overspeed safety brake.

Repair Procedures

Guidelines for carrying out repair work on the hoist.

Machine Disposal

Appendix A: Instruction Notices Summary

Appendix B: Recurring Inspection Log

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