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Gema OptiFlex 2 F User Manual

Gema OptiFlex 2 F
84 pages
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Rev. 00 1007 142 EN
Quick reference guide
Manual equipment
OptiFlex 2 F
Translation of the original operating instructions
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Gema OptiFlex 2 F Specifications

General IconGeneral
BrandGema
ModelOptiFlex 2 F
CategoryPaint Sprayer
LanguageEnglish

Summary

About these instructions

General information

General information about the manual and its content.

Keeping the Manual

Instruction to keep the manual for later use.

Safety symbols (pictograms)

Explanation of warning symbols like DANGER and WARNING.

Presentation of the contents

Explains how document content is presented and figure references.

Safety

General safety information

Imperative safety regulations for users and third parties.

Basic safety instructions

Information on product conformity, intended use, and modifications.

Product specific security regulations

Regulations integrated into the system's safety concept and local installation rules.

Structure

Overall view

Visual overview of the OptiFlex 2 F components with labels.

Scope of delivery

List of components included with the OptiFlex 2 F.

Technical Data

Specifications including electrical data, connectable guns, and approvals.

Pneumatic data

Specifications related to air pressure, consumption, and vapor content.

Dimensions

Physical measurements of the OptiFlex 2 F unit.

Processible powders

Types of powders compatible with the equipment.

Powder output (reference values)

Reference values for powder output with specific injectors.

Guide values for OptiStar CG13 with OptiFlow Injector IG06

Guide values for powder output based on total air flow.

Air flow rates

Details on fluidizing, rinsing, conveying, and supplementary air flow.

Assembly / Connection

Connection instructions

Step-by-step guide for connecting hoses and cables to the equipment.

Connections and cables

Detailed explanation of various connection points and cables.

Set head piece

Instructions for assembling or adjusting the gun head piece.

Start-up

Initial start-up

Step-by-step guide for the initial power-on and setup process.

Setting the device type

Procedure for configuring the equipment's operational parameters.

Operation

General operation

General guide to using the OptiFlex 2 F for powder coating.

Setting coating parameters

How to configure spray voltage, current, and air settings for different applications.

User-defined operating mode (Program mode)

Instructions for selecting and using custom operating programs.

Setting powder output and cloud

Adjusting powder flow rate and spray pattern for optimal coating.

Setting electrode rinsing air

Adjusting air flow for cleaning the electrode.

Setting the fluidization

Adjusting air flow for proper powder fluidization and consistency.

Rinsing mode

Activating the rinsing function

Procedure to clean the system using compressed air.

Rinsing function procedures

Detailed steps for rinsing with and without the PowerClean module.

Color change

General information

Guidelines for cleaning equipment during color changes.

Decommissioning / Storage

Decommissioning

Steps to safely shut down and prepare the equipment for storage.

Storage instructions for disuse

Procedures for periods of inactivity, including separation from power and air.

Maintenance / Repairs

General information

Importance of regular maintenance for product longevity and quality.

Maintenance intervals

Daily and weekly maintenance tasks for optimal performance.

Maintenance tasks

Procedures for hose rinsing and gun cleaning/maintenance.

Cleaning

Gun cleaning procedures

Detailed instructions for cleaning the powder gun with approved solvents.

Cleaning the powder container

Steps for cleaning the powder container, with specific warnings.

Fault clearance

Troubleshooting table

Lists common incidents, their causes, and corrective actions.

OptiStar CG13 Design and Function

Overall view

Diagram showing the main components of the OptiStar CG13 control unit.

OptiStar CG13 Operating Elements

Displays and their functions

Explanation of the control unit's displays and their meanings.

Input keys and switches

Identification and function of the control unit's buttons and keys.

OptiStar CG13 Fault Clearance

Error diagnosis and help codes

Information on software error messages, help codes, and troubleshooting procedures.

Help codes list and error appearance

List of help codes and how errors are displayed and acknowledged.

OptiSelect GM03 Structure

Overall view

Diagram showing the components of the OptiSelect GM03 spray gun.

OptiSelect GM03 Operation

Operating elements and controls

Identification of LEDs, buttons, and their functions.

Scope of delivery

List of items included with the OptiSelect GM03 gun.

Available accessories

List of optional accessories for the OptiSelect GM03.

Technical Data

Electrical specifications, dimensions, and processible powders for the gun.

OptiSelect GM03 Fault Clearance

Troubleshooting incidents

Common faults with causes and corrective actions for the gun.

OptiFlow IG06 Structure

Overall view

Diagram showing the components of the OptiFlow IG06 injector.

Powder volume setting

Guidance on setting powder volume for the injector based on air and hose parameters.

OptiFlow IG06 Maintenance / Repairs

Cleaning procedures

Instructions for cleaning the OptiFlow IG06 injector.

Cleaning check valve units

Steps for cleaning the check valve components of the injector.

Replacing the insert sleeve

Visual guide to replacing the insert sleeve in the injector.

OptiFlow IG06 Fault Clearance

Troubleshooting faults

Lists common faults and their corrective actions for the injector.

Spare Parts List

Ordering spare parts

Information required when ordering replacement parts.

OptiFlex 2 F Spare Parts

Detailed list of spare parts for the OptiFlex 2 F unit.

Pneumatic Group Spare Parts

List of components for the pneumatic group.

PowerClean Module Spare Parts

List of components for the PowerClean module.

OptiStar CG13 Gun Control Unit Spare Parts

List of parts for the OptiStar CG13 control unit.

Front Plate and Power Pack Spare Parts

List of parts for the front plate and power pack assembly.

Inside Back Plate Spare Parts

List of parts for the inside back plate assembly.

Connecting Material Spare Parts

List of hoses, couplings, and cables for connections.

OptiSelect GM03 Spare Parts

Detailed list of spare parts for the OptiSelect GM03 gun.

PowerClean Module Spare Parts (Option)

List of parts for the optional PowerClean module.

SuperCorona Spare Parts

List of parts for the SuperCorona accessory.

Accessories

Flat Jet Nozzles

Overview and part numbers for flat jet nozzles.

Round Jet Nozzles

Overview and part numbers for round jet nozzles.

Gun Extensions

Information on gun extension lengths and compatibility.

Spray Nozzles for Extensions

Nozzles compatible with gun extensions.

Powder Hoses

Overview of antistatic powder hoses by type and diameter.

Other accessories

Additional accessories like application cups and extension cables.

OptiFlow IG06 Spare Parts

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