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Generac Power Systems 1.6L 18 kW User Manual

Generac Power Systems 1.6L 18 kW
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STANDBY GENERATOR
OWNER'S MANUAL
This manual should remain with the unit.
A new standard of reliability
Serial Number
1.6L
18 kW
Models
Not intended for use in critical life support applications.
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!
CAUTION
Cover114 Rev. B 09/07 Part No. 0G5244A
Catalog Number OMASPEA018-1

Table of Contents

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Generac Power Systems 1.6L 18 kW Specifications

General IconGeneral
BrandGenerac Power Systems
Model1.6L 18 kW
CategoryInverter
LanguageEnglish

Summary

SAFETY RULES

General Hazards

General safety precautions for installation, operation, and maintenance.

DANGER

Warning about potential injury or death from imprudent operation or neglect.

Electrical Hazards

Dangers associated with high voltages and electrical shock.

Fire Hazards

Precautions to prevent fire and explosion.

Explosion Hazards

Risks of explosion due to fuel and ventilation.

INTRODUCTION

Read This Manual Thoroughly

Emphasizes the importance of reading the manual before use.

Operation and Maintenance

Operator's responsibility for safety checks and maintenance.

How to Obtain Service

Guidance on contacting a service dealer for assistance.

IDENTIFICATION RECORD

Data Label

Information found on the generator's data label.

EQUIPMENT DESCRIPTION

Equipment Description

Overview of the generator set's components and features.

Engine Oil Recommendations

Specifies the recommended engine oil type and grade.

Coolant Recommendations

Details on the correct coolant mixture and handling.

ENGINE PROTECTIVE DEVICES

Coolant Protection Switches

High coolant temperature and low coolant level sensors.

Oil Pressure and Speed Protection

Low oil pressure, overspeed, and RPM sensor loss shutdowns.

Engine Start/Shutdown Features

Overcrank shutdown and DC fuse protection.

FUEL SYSTEM

Fuel Requirements

Specifies fuel types and pressure requirements for the generator.

Natural Gas Fuel System

Information on natural gas supply and regulation.

Propane Vapor Withdrawal Fuel System

Details on propane vapor systems and limitations.

LP Fuel System

Information on liquid propane systems and conversion.

SPECIFICATIONS

Generator and Engine Details

Technical specifications for the generator and engine.

System Specifications

Details on lubrication, cooling, fuel, and electrical systems.

Voltage Regulator and Controller

Details on voltage regulation and controller model.

COLD WEATHER KIT

Reconfiguring the Fuel System

Step-by-step guide to switch fuel system from NG to LP.

GENERATOR AC LEAD CONNECTIONS

Four-Lead, Single-Phase Stator

Wiring details for single-phase stator configurations.

Alternator Power Winding Connections

Details on alternator winding connections for 3-phase.

INSTALLATION

Pre-Start-Up Preparation

All procedures before initial generator start-up.

System Readiness Checks

Checks for fuel, lubrication, coolant, belt, and electrical systems.

Transfer Switch Requirements

Requirements for transfer switch installation.

Initial Startup Inspection

List of checks before the initial startup.

INSTALLATION

Start-Up Checklist

A checklist for pre-startup procedures.

Preparation for Start-Up

Detailed steps for preparing the generator for startup.

OPERATION

Generator Control and Operation

General guidance on operating the generator controls.

Manual Transfer Switch Operation

Procedures for starting, transferring, and shutting down with a manual switch.

Automatic Transfer Switch Operation

Operation of the generator with an automatic transfer switch.

MAINTENANCE

Maintenance Performed by Service Facilities

Maintenance tasks to be performed by qualified service personnel.

Cooling System Precautions

Precautions regarding air flow and exhaust heat.

Overload Protection for DC Electrical System

Information on circuit breakers and fuses for protection.

Checking Fluid Levels

Procedures for checking engine oil and other fluids.

MAINTENANCE

Battery Maintenance

Checking battery condition, cables, and fluid levels.

Engine Coolant Checks

Verifying engine coolant level and system integrity.

Owner/Operator Maintenance Tasks

Maintenance tasks that the owner can perform.

System Exercise and Inspection

Procedures for unit exercise and system inspections.

CHANGING ENGINE OIL

Spark Plugs Maintenance

Procedure for checking and setting spark plug gap.

Coolant Change Recommendation

Recommendation for annual draining and refilling of the cooling system.

MISCELLANEOUS MAINTENANCE

Generator Cleaning Procedures

Procedures for cleaning the generator exterior and interior.

Battery Handling and Safety

Safety precautions and guidelines for handling batteries.

Battery Maintenance and Replacement

Procedures for battery inspection, replacement, and care.

Repair Parts Information

Information on obtaining replacement parts using part lists.

SERVICE SCHEDULE

Service Maintenance Interval Information

Overview of maintenance intervals and their designations.

Inspection Types and Intervals

Details on early, break-in, operational, and mid-level inspections.

TROUBLESHOOTING GUIDE

Engine Cranking and Starting Issues

Troubleshooting for engines that won't crank or start.

Engine Running and Shutdown Problems

Diagnosing rough running and unexpected shutdowns.

Control and Output Issues

Troubleshooting switch problems and lack of AC output.

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