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Generac Power Systems Magnum MLT3060M User Manual

Generac Power Systems Magnum MLT3060M
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Owners Manual
Light Tower
MLT3060M • MLT3060K
SAVE THIS MANUAL FOR FUTURE REFERENCE
For technical assistance contact:
www.generacmobileproducts.com
Technical Support
1-800-926-9768
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Table of Contents

Questions and Answers:

Generac Power Systems Magnum MLT3060M Specifications

General IconGeneral
ModelMLT3060M
CategoryWork Light
Light TypeMetal Halide
Fuel TypeDiesel
Rated Output Power6 kW
Mast Height30 ft
EngineKubota D1005
Operating Hours64 hours
Lighting360, 000 lumens
Power SourceDiesel Engine

Summary

Section 1: Safety Rules & General Information

Introduction and Manual Guidance

Overview of the manual, reading importance, and service contact.

Safety Rules and Hazard Symbols

Explains safety alert symbols (DANGER, WARNING, CAUTION, NOTE) for safe operation.

General, Fire, and Trailer Hazards

Covers hazards related to general operation, fire, explosion, and trailer safety.

Electrical and Battery Hazards

Details electrical shock risks and hazards associated with battery handling and disposal.

Fuel, Engine, and Operating Safety

Covers fuel handling, engine safety precautions, and general operating procedures.

Mast Operation and Service Safety

Focuses on safe practices for raising/lowering the mast and performing service.

Towing Safety and Defect Reporting

Guidelines for safe towing and procedures for reporting trailer safety defects.

Safety and Operating Decals

Explains the importance and location of safety and operating decals.

Section 2: General Information

Specifications

Technical specifications for the light tower, including engine, generator, and trailer details.

Unit Dimensions

Provides physical dimensions of the light tower unit with diagrams.

Unit Serial Number Locations

Shows where to find unit ID and VIN tags for identification and service.

Component Locations

Illustrates the location of major components on the light tower.

Control Panel Overview

Details the layout and functions of the unit's control panel.

Control Panel Features and Functions

Explains each feature and button on the control panel.

PowerZone-DLA Controller Features

Describes the PowerZone-DLA controller and its specific features and functions.

Operator Screens and Navigation

Details the various operator screens (Home, Engine, Lights) and navigation.

Scheduler and Alarms Screens

Explains how to use the scheduler and interpret alarms on the controller.

Maintenance and Event Log Screens

Describes screens for monitoring maintenance status and reviewing event logs.

About Screen Information

Displays controller, product, and software version information.

Section 3: Operation

Light Tower Setup Procedures

Step-by-step guide for setting up the light tower, including outriggers and jacks.

Prestart Checklist

Essential checks to perform before starting the unit for safe operation.

Raising the Mast

Instructions and safety precautions for raising the light tower mast.

Starting the Unit

Procedures for starting the engine, including glow plug activation.

Preparing for Start-Up (with PowerZone Controller)

Steps for preparing to start the unit when equipped with a PowerZone controller.

Manually Starting the Unit

Procedure for starting the unit manually using the control panel.

Light Operation

How to operate the unit's lights.

Light Operation with PowerZone Controller

Operating lights using the PowerZone-DLA controller.

Engine Derating Considerations

Explains performance reductions due to altitude and temperature.

Wet Stacking and Convenience Outlets

Addresses diesel engine wet stacking and using convenience outlets.

Shutting Down the Unit

Procedures for safely shutting down the unit and its systems.

Automatic Shutdowns and Heater

Details automatic shutdown features and the radiator hose heater.

Spark Arrester and Mast Lowering

Information on spark arresters and safe mast lowering procedures.

Removing Lights and Towing Preparation

Steps for removing lights for transport and preparing the unit for towing.

Wheel Lug Tightening and Tie-Down Points

Proper procedures for tightening wheel lugs and securing the unit for transport.

Lifting the Unit Safely

Guidelines for safely lifting the light tower unit.

Section 4: Maintenance

Emissions Information

Information regarding emissions control and warranty.

Daily Walk-Around Inspection

Daily inspection checklist to ensure proper operation and safety.

General Maintenance and Service Preparation

Guidelines for general maintenance, service safety, and preparation steps.

Basic Maintenance Schedule

Recommended maintenance intervals for routine service and checks.

Resetting Maintenance Alarms

Procedure for resetting maintenance reminders after service.

Winch Use and Maintenance

Instructions for operating and maintaining the winch system.

Jack Maintenance

Procedures for checking and maintaining the unit's jacks.

Trailer Wheel Bearings Lubrication

Steps for lubricating trailer wheel bearings.

Section 5: Troubleshooting

General Troubleshooting Guide

Common problems and their potential causes and solutions for the unit.

Troubleshooting Light Issues

Specific troubleshooting steps for problems related to the light fixtures and output.

Section 6: Wiring Diagrams

Mast Junction Box and Light Connections

Wiring diagram for the mast junction box and light connections.

AC Wiring Diagram

Wiring schematic for the AC electrical system of the unit.

DC Wiring Diagram - MLT3060M

Wiring schematic for the DC electrical system specific to the MLT3060M model.

DC Wiring Diagram - MLT3060K

Wiring schematic for the DC electrical system specific to the MLT3060K model.

DC Wiring for Optional Equipment

Wiring diagrams for optional DC equipment and features.

Trailer Wiring Diagram

Wiring schematic for the trailer's electrical system.

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