Genie GS-4069 DC User Manual

Service and Repair Manual
Serial Number Range
GS-2669 DC
from GS6912-1300
from GS6916F-
7897to
GS6916F-
10499
This
manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
GS-3369 DC
GS-4069 DC
From GS69F-10500
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1272220GT
Rev A2
November 2016

Genie GS-4069 DC Specifications

General

Model	GS-4069 DC
Type	Scissor Lift
Gradeability	30%
Drive Speed - Raised	0.8 km/h
Tyres	Non-marking
Power Source	Battery
Platform Length	2.44 m
Battery Voltage	48 V
Wheel Type	Solid
Drive System	Electric
Drive Speed	0.8 km/h (raised)

Summary

General Safety Rules and Precautions

Critical Safety Warnings

Critical warning about severe injury or death from non-compliance.

Conditions for Maintenance

Conditions required before starting maintenance procedures.

Personal and Workplace Safety

Guidelines for individual safety awareness and safe work practices.

Machine and Performance Specifications

Performance Specifications Overview

Information on drive speed, braking, gradeability, and function speeds.

Hydraulic Oil and Fluid Specifications

Requirements and recommendations for hydraulic fluid types and properties.

Hydraulic Hose and Fitting Torque Specs

Torque values for Seal-Lok™, JIC 37°, and SAE O-ring Boss Port fittings.

Fitting Torque Procedures

General Repair Procedures and Safety

Repair Procedure Guidelines

Safety and procedural rules for performing repairs.

Repair Preparation and Symbols

Prerequisites, machine configuration, and safety symbols for repairs.

Platform Control Operations

Platform Component Removal Procedures

Scissor Assembly Disassembly Procedures

Ground Control Operations and Setup

Software Revision and Machine Setup

Procedures for checking software revision and setting machine parameters.

Auxiliary Lowering and Level Sensor

Lowering platform and installing/calibrating level sensors.

Manifold Components and Adjustments

Function Manifold Valve Adjustments

Platform Up Relief Valve Adjustments

Steer Axle Component Procedures

Oscillate Hoses Testing and Steer Angle Sensor

Outrigger Component Procedures

Outrigger Calibration Procedure

Platform Overload System Procedures

Overload System Calibration and Switch Check

Calibrating overload system and checking maximum height limit switch.

Platform Overload Troubleshooting and Recovery

Diagnostic Fault Codes and Troubleshooting

Fault Code Introduction and Inspection

Introduction, safety, inspection procedures, and troubleshooting for faults.

Specific Fault Code Categories

Details on Type HXXX, PXXX, UXXX, FXXX, and CXXX faults.