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GS-4069 DC
Genie GS-4069 DC User Manual
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Service a
nd Repa
ir Manual
November
2016
Introduc
tio
n
iv
GS
-
2669 DC •
GS
-
3369 D
C • GS
-
4
069 DC
Part No. 1
272220GT
Serial
Number Legend
To Augus
t 31, 2016
1
Model
2
Model year
3
Facility c
ode
4
Sequence number
5
Serial lab
el (locat
ed insid
e cover
)
6
Serial num
ber (stam
ped on ch
assis)
From Septe
mber 1, 2
016
1
Model
2
Facility c
ode
3
Sequence number
4
Serial lab
el (locat
ed insid
e cover
)
5
Serial num
ber (stam
ped on ch
assis)
3
5
Table of Contents
Table of Contents
7
Default Chapter
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
12
Machine Specifications
12
Performance Specifications
12
Hydraulic Oil Specifications
13
Hydraulic Component Specifications
15
Manifold Component Specifications
15
Battery Specifications
15
Hydraulic Hose and Fitting Torque Specifications
16
Torque Procedure
17
Repair Procedures
19
Introduction
19
Platform Controls
21
Circuit Board
22
Electrocution/Burn Hazard
22
Joystick
23
Platfrom Controls Alarm
24
Platfrom Emergency Stop Button
24
Platform Components
25
Platform
25
Platform Extension Deck
26
Scissor Components
28
Scissor Assembly, GS-2669 DC
29
Scissor Assembly, GS-3369 DC
32
Scissor Assembly, GS-4069 DC
36
Wear Pads
39
Lift Cylinders
41
Ground Controls
43
Software Revision Level
44
Machine Setup
45
Auxiliary Platform Lowering
46
Level Sensor - Models Without Outriggers
46
Level Sensor - Models with Outriggers
49
Service Override Mode
51
Hydraulic Pump
53
How to Test the Hydraulic Pump
53
How to Remove the Hydraulic Pump
53
How to Calibrate the Hydraulic Pump
54
Manifolds
56
Function Manifold Components
56
6-1A Function Manifold Components
60
Valve Adjustments - Function Manifold
60
How to Adjust the System Relief Valve
60
How to Adjust the Oscillate Relief Valve
62
How to Adjust the Steer Relief Valve
64
How to Adjust the Platform up Relief Valve - Models Without Platform Overload
76
Outrigger Manifold Components
78
Valve Coils
79
Hydraulic Tank
81
Steer Axle Components
82
Yoke Assembly
82
Steer Cylinder
84
Tie Rod
84
Oscillate Cylinder
85
Oscillate Hoses
85
Steer Angle Sensor
87
Non-Steer Axle Components
92
Drive Motors
92
Drive Hub
94
Outrigger Components
95
Outrigger Cylinder
95
Outrigger Calibration
96
Platform Overload Components
98
Platform Overload System
98
Platform Overload Recovery
102
Fault Codes
104
Introduction
104
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
104
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
104
Repair any Machine Damage or Malfunction before Operating the Machine
104
Before Troubleshooting
104
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
104
Be Sure that All Necessary Tools and Test
104
Equipment Are Available and Ready for Use
104
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
104
About this Section
105
GCON I/O Map
107
Operation Indicator Codes (OIC)
109
Diagnostic Trouble Codes (DTC)
109
Troubleshooting "HXXX" and "PXXX" Faults
110
Fault Inspection Procedure
111
Type "HXXX" Faults
113
Type "PXXX" Faults
116
Type "UXXX" Faults
118
Type "FXXX" Faults
120
Type "CXXX" Faults
123
Schematics
125
Default Chapter
125
Introduction
125
Electrical Schematic Abbreviations and Wire Color Legends
126
Hydraulic Component Legend
129
Electrical Symbols Legend
130
Hydraulic Symbols Legend
131
Limit Switch Legend
132
Fuse, Ground and Platform Control Boxes
134
Fuse Box Layout, All Models
135
Ground Control Box Layout, All Models
136
Platform Control Box Layout, Models with 2 Speed Lift
139
Control Box Layout, Models with Proportional Lift
140
Electrical Schematics - ANSI / CSA
142
Electrical Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift, (ANSI / CSA) (to Serial Number GS6915-6388)
143
Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (ANSI / CSA) (from Serial Number GS6915-6389 to GS6915-7719)
144
Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (ANSI / CSA) (from Serial Number GS6915-7720)
147
Electrical Schematic, GS-4069 DC with 2 Speed Lift, (ANSI / CSA) (to Serial Number GS6915-6388)
148
Electrical Schematic, GS-4069 DC with Proportional Lift, (ANSI / CSA) (from Serial Number GS6915-7720)
151
Electrical Schematic, GS-4069 DC with Proportional Lift, (ANSI / CSA)
151
Number GS6915-6389 to GS6915-7719)
151
Electrical Schematics - as / CE
154
Electrical Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift, (as / CE) (to Serial Number GS6915-6388)
155
Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (as / CE) (from Serial Number GS6915-6389 to GS6915-7719)
156
Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (as / CE) (from Serial Number GS6915-7720)
159
Electrical Schematic, GS-4069 DC with 2 Speed Lift, (as / CE) (to Serial Number GS6915-6388)
160
Electrical Schematic, GS-4069 DC with Proportional Lift, (as / CE) (from Serial Number GS6915-6389 to GS6915-7719)
163
Electrical Schematic, GS-4069 DC with Proportional Lift, (as / CE) (from Serial Number GS6915-7720)
164
Hydraulic Schematics
166
Hydraulic Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift (to Serial Number GS6915-6388)
167
Hydraulic Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift (from Serial Number GS6915-6389)
168
Hydraulic Schematic, GS-4069 DC with 2 Speed Lift
170
Gs6915-6388)
171
Hydraulic Schematic, GS-4069 DC with Proportional Lift
172
Gs6915-6389)
172
Hydraulic Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift (to Serial Number GS6915-6388)
175
Hydraulic Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift (from Serial Number GS6915-6389)
176
4
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Genie GS-4069 DC Specifications
General
Brand
Genie
Model
GS-4069 DC
Category
Scissor Lifts
Language
English
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