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GEORGE FISCHER SG 160 - User Manual

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Instruction Manual
Combination Butt and Socket Fusion
Machine SG 160
for Processing Plastic Pipes.
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Summary

Safety Instructions

Safety Definition

Defines safety marks and their importance in the manual.

Workshop Safety

Highlights essential safety rules for operating the welding machine in a workshop environment.

Technical Data

Characteristic Data

Details on machine description, type, and weight.

Range of Applications

Specifies authorized usage and limitations for the SG 160 machine.

Subassemblies Overview

Lists and describes the main components included in the basic package of the machine.

General Information

Introduction

Emphasizes the importance of reading and understanding the manual for responsible operation.

General Applications

Describes the machine's purpose for joining thermoplastic piping systems.

Transport and Handling

Packaging and Disassembly

Guidelines on packaging choices and basic disassembly for transport.

Sensitivity and Storage

Instructions on handling the machine carefully during transport and intermediate storage.

Design and Operation

Machine Design and Accessories

Overview of the machine's modular design and available accessories.

Fusion Version Accessory Parts

Details on accessory parts specific to butt and socket fusion versions.

Installation

Recommendations for safe and optimal installation of the SG 160.

Starting Operation

General Information

Importance of trained personnel for optimal machine functioning.

Preparing for Butt Fusion

Step-by-step guide to prepare the machine for butt fusion operations.

Preparing for Socket Fusion

Instructions for setting up the machine for socket fusion procedures.

Operation

Basics of Butt Fusion

Fundamental principles of butt fusion using a heating element.

Preparing for Butt Fusion

Detailed steps for preparing the machine and components for butt fusion.

Fusion Tables and Process

Guidance on fusion parameters, pressures, and time diagrams for butt fusion.

Special Cases in Butt Fusion

Specific procedures for segment fusion, thin-walled, and reinforced pipes.

Failure Analysis in Butt Fusion

Identifies common failures in butt fusion and their possible causes.

Basics of Socket Fusion

Fundamentals of socket fusion using heating elements and overlapping parts.

Preparing for Socket Fusion

Steps for preparing pipes and fittings for socket fusion.

Fusion Tables for Socket Fusion

Provides heating times and cooling data for socket fusion joints.

Special Cases in Socket Fusion

Addresses difficult fitting combinations and secondary containment piping.

Failure Analysis in Socket Fusion

Details common failures in socket fusion and their potential causes.

Maintenance

Periodic Maintenance

Routine care and cleaning instructions for the SG 160 machine.

Worn Part Replacement

Guidance on replacing components like PTFE covers and planer blades.

Parameter Setting and Calibration

Steps for setting welding temperature and calibrating the digital heating controller.

Basic Adjustment

Overview of basic adjustment parameters and their default values.

Mode Change

Instructions on safely switching between programming and operating modes.

Wiring Diagram

GEORGE FISCHER SG 160 Specifications

General IconGeneral
MaterialSteel, Stainless Steel
Welding processGMAW (MIG/MAG)
Pipe Diameter Range60 – 160 mm
Welding Current Range30 - 350 A
No-Load Voltage50-70 V
Duty Cycle60% at 350 A
Power Supply3 x 400 V / 50 Hz
Weight180 kg
Protection ClassIP 23

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