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Gerber DCS 1500 - User Manual

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Table of Contents

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Summary

Introduction

Features

Standard features of the DCS 1500/2500 GERBERcutter systems.

Customer Support

Information on contacting Gerber for support and technical questions.

Customer Solution Centers

Details on Gerber's worldwide customer solution centers and how to find a local one.

Advanced Technology Centers

Information about Gerber's Advanced Technology Centers and their functions.

Safety Instructions

Safety Labels

Explanation of safety symbols and their meanings found on the equipment.

Warnings and Cautions

Explains the purpose of warnings and cautions in the manual.

Dangerous Procedures

Guidelines for following safety instructions to ensure safe operation.

Equipment Training

Requirement for approved training before operating the machine.

Do No Maintenance Alone

Safety instruction against performing maintenance without supervision.

Energized Circuits

Information about high voltages and safety precautions for energized circuits.

De-Energize Cutter before Maintenance and Inactivity

Procedure to disconnect power before maintenance or inactivity.

Compressed Air

Safety warning regarding the use of compressed air.

Do Not Operate in an Explosive Atmosphere

Precautions for operating the cutter in potentially explosive environments.

Moving Machinery

Safety advice to keep hands away from moving machine parts.

Replacing Parts

Guidance on notifying service representatives for parts and avoiding unapproved parts.

Laser Light

Description of the laser light and potential hazards.

Clothing

Safety recommendations regarding clothing and accessories.

Cutting Tools

Information on using Gerber-supplied cutting tools and proper installation.

Waste Electrical and Electronic Equipment (WEEE)

Information regarding WEEE compliance for Gerber equipment.

System Description

Local and Online Modes

Explanation of the two operating modes for the DCS 1500/2500.

Hardware Overview

Introduction to the cutter's main components.

Hardware Description

Emergency Stop (E-Stop) Switches and E-Stop Bumper Arms

Details on the E-Stop system and its activation.

E-Stop Recovery Procedure

Steps to recover the system after an E-Stop activation.

Beam Control Panel (BCP)

Description of the BCP and its located components.

Keypad

Description and function of the beam control panel keypad.

Entering and Exiting Local and Online Modes

Procedure for switching between local and online operating modes.

Joystick

How to use the joystick for moving the cutter head and beam.

Control Desk

Description of the control desk and its purpose.

Control Box

Description of the control box as a separate operational component.

Control Box Status Board

Explanation of the status indicators on the control box.

Cutter On;Off

Procedure for powering the cutter on and off.

Cutter Head and Beam

Description of the cutter head and beam movement and function.

Festoon-Side Cover

Description of the festoon-side cover and its safety features.

Table Surface and Vacuum (under table)

Details about the table surface and vacuum system.

Vacuum Valves (DCS 2500 only)

Operation and labeling of vacuum valves.

Vacuum Starter Box - Vacuum On;Off

Description and operation of the vacuum starter box buttons.

Cutting Tools

Overview of available cutting tools for the DCS 1500/2500.

Tool Holders

Diagram showing tool holder, pen holder, and laser light locations.

Cutting Tool Installation

Steps for installing cutting tools using a hex wrench.

Knife Cutter Calibration Procedure

Procedure for calibrating the knife cutter for material thickness.

Operating the DCS 1500;2500 GERBERcutter

Basic Concepts

Key concepts for automated cutting with the DCS 1500/2500.

Data Preparation

Considerations for preparing data for automated cutting.

Vacuum Hold Down

How the vacuum system enhances performance and accuracy.

Knife Sharpness

Importance of knife sharpness for cutting performance and accuracy.

Motion Control

Refers to the movement of the cutting tool and system components.

Complete a Cut

Step-by-step instructions to perform a cutting operation.

Appendix

DCS 2500 Options

List of available hardware and software options for the DCS 2500.

Consumables and Tools

Information on ordering consumables and tools, including part numbers.

Cutter Specifications

Technical specifications for the DCS 1500/2500 GERBERcutter.

Summary

Introduction

Features

Standard features of the DCS 1500/2500 GERBERcutter systems.

Customer Support

Information on contacting Gerber for support and technical questions.

Customer Solution Centers

Details on Gerber's worldwide customer solution centers and how to find a local one.

Advanced Technology Centers

Information about Gerber's Advanced Technology Centers and their functions.

Safety Instructions

Safety Labels

Explanation of safety symbols and their meanings found on the equipment.

Warnings and Cautions

Explains the purpose of warnings and cautions in the manual.

Dangerous Procedures

Guidelines for following safety instructions to ensure safe operation.

Equipment Training

Requirement for approved training before operating the machine.

Do No Maintenance Alone

Safety instruction against performing maintenance without supervision.

Energized Circuits

Information about high voltages and safety precautions for energized circuits.

De-Energize Cutter before Maintenance and Inactivity

Procedure to disconnect power before maintenance or inactivity.

Compressed Air

Safety warning regarding the use of compressed air.

Do Not Operate in an Explosive Atmosphere

Precautions for operating the cutter in potentially explosive environments.

Moving Machinery

Safety advice to keep hands away from moving machine parts.

Replacing Parts

Guidance on notifying service representatives for parts and avoiding unapproved parts.

Laser Light

Description of the laser light and potential hazards.

Clothing

Safety recommendations regarding clothing and accessories.

Cutting Tools

Information on using Gerber-supplied cutting tools and proper installation.

Waste Electrical and Electronic Equipment (WEEE)

Information regarding WEEE compliance for Gerber equipment.

System Description

Local and Online Modes

Explanation of the two operating modes for the DCS 1500/2500.

Hardware Overview

Introduction to the cutter's main components.

Hardware Description

Emergency Stop (E-Stop) Switches and E-Stop Bumper Arms

Details on the E-Stop system and its activation.

E-Stop Recovery Procedure

Steps to recover the system after an E-Stop activation.

Beam Control Panel (BCP)

Description of the BCP and its located components.

Keypad

Description and function of the beam control panel keypad.

Entering and Exiting Local and Online Modes

Procedure for switching between local and online operating modes.

Joystick

How to use the joystick for moving the cutter head and beam.

Control Desk

Description of the control desk and its purpose.

Control Box

Description of the control box as a separate operational component.

Control Box Status Board

Explanation of the status indicators on the control box.

Cutter On;Off

Procedure for powering the cutter on and off.

Cutter Head and Beam

Description of the cutter head and beam movement and function.

Festoon-Side Cover

Description of the festoon-side cover and its safety features.

Table Surface and Vacuum (under table)

Details about the table surface and vacuum system.

Vacuum Valves (DCS 2500 only)

Operation and labeling of vacuum valves.

Vacuum Starter Box - Vacuum On;Off

Description and operation of the vacuum starter box buttons.

Cutting Tools

Overview of available cutting tools for the DCS 1500/2500.

Tool Holders

Diagram showing tool holder, pen holder, and laser light locations.

Cutting Tool Installation

Steps for installing cutting tools using a hex wrench.

Knife Cutter Calibration Procedure

Procedure for calibrating the knife cutter for material thickness.

Operating the DCS 1500;2500 GERBERcutter

Basic Concepts

Key concepts for automated cutting with the DCS 1500/2500.

Data Preparation

Considerations for preparing data for automated cutting.

Vacuum Hold Down

How the vacuum system enhances performance and accuracy.

Knife Sharpness

Importance of knife sharpness for cutting performance and accuracy.

Motion Control

Refers to the movement of the cutting tool and system components.

Complete a Cut

Step-by-step instructions to perform a cutting operation.

Appendix

DCS 2500 Options

List of available hardware and software options for the DCS 2500.

Consumables and Tools

Information on ordering consumables and tools, including part numbers.

Cutter Specifications

Technical specifications for the DCS 1500/2500 GERBERcutter.

Gerber DCS 1500 Specifications

General IconGeneral
Max Cutting Thickness50 mm
Cutting Width1500 mm
Power Supply220-240V, 50/60Hz
Maximum Cutting Speed60 m/min
Knife TypesOscillating
Material Hold DownVacuum
Data InterfaceEthernet

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