Giken GSK - User Manual

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GSK/GKL

Controller Instruction Manual

GIKEN INDUSTRIAL CO., LTD.

GIKEN

Nov.2024

Main Page

Table of Contents4
１ System out Line8
１－１ GSK System out Line8
１－２ GSK Controller Section8
１－３ GSK if Unit Section8
１－４ GSK AC Nut Runner Section9
１－５ GKL System out Line10
１－６ GKL Controller Section10
１－７ GKL if Unit Section10
１－８ GKL AC Nut Runner Section11
２ Specifications12
２－１ Specifications of Controller12
２－２ Basic Specification14
２－２－１ GSK Basic Specification14
２－２－１ GKL Basic Specification19
２－３ Functions/Features21
7Segment Led21
２－４ Size22
２－４－１ Interface Dimensions：standard Type・・・Gsk-IF/GKL-IF22
２－４－２ Controller Dimensions：standard Type・・・Gsk-14/GKL-1423
２－４－３ Controller Dimensions：standard Type・・・Gsk-15/GKL-1524
２－４－４ Controller Dimensions：standard Type・・・Gsk-17/GKL-1725
２－４－５ Controller Dimensions：standard Type・・・Gskw-14/GKLW-1426
２－４－６ Controller Dimensions：standard Type・・・Gskw-15/GKLW-1527
２－４－７ Controller Dimensions：t Type・・・Gsk-T4/GKL-T428
２－４－８ Controller Dimensions：t Type・・・Gsk-T5（T7）/GKL-T5（T729
２－４－９ Controller Dimensions：t Type・・・Gskw-T4/GKLW-T430
２－４－１０ Controller Dimensions：t Type・・・Gskw-T5/GKLW-T531
２－４－１１ Dimensions（Display）： Model ・・・GSK-D2/GKL-D232
３ Wire Connection33
３－１ Wiring Reference Diagram33
３－１－１ GSKW/GKLW Controller System Wiring Reference Diagram33
３－１－２ GSK/GKL Controller System Wiring Reference Diagram34
３－２ Used Connector and Mating Connector35
３－２－１ GSK/GKL Used Connector and Mating Connector35
３－２－２ Interface Communication Port Details36
３－３ Connection to the Outside37
３－３－１ External Connection Diagram（Controller～Nr）：Standard and T Type37
３－３－２ External Connection Diagram（I/F Unit～Connected Equipment）：Standard and T Type37
３－４ Cable Model List39
３－４－１ GSK Cable Model List39
３－４－２ GSKW Cable Model List40
４ Signal41
４－１ Signal Type41
４－２ Input and Output Signals42
４－２－１ Input and Output Signals42
４－２－２ Output Signal44
４－３ Input & Output Signal Map46
４－４ Sequencerselected47
４－４－１ Extender Board Setting Method47
５ Operation Timing Chart48
５－１ Power on and Inching Operation48
５－２ Program Operation -2 Step Operation ①48
５－３ Program Operation -2 Step Operation ②49
５－４ Program Operation -2 Step Operation③50
５－５ Program Operation -1Step Operation①52
５－６ Program Operation -1Step Operation②52
５－７ Program Operation --2 Step Operation④53
５－８ Program Operation -1Step Operation③55
５－９ Interruption of Program Operation（Reset56
５－１０ Operation Preparation off and Program Start off in the Program Operation57
５－１１ Alarm and Alarm Reset in the Program Operation57
５－１２ Tightening Angle Sampling Operation58
６ Setting60
６－１ Display / Setting Function60
６－１－１ View of the Display Unit60
６－１－２ Operation the Display Unit61
６－１－３ Setting Example62
６－１－４ Procedure for Setting Axis Number62
６－１－５ Procedure to Erase the 7 Segment Display of W Type Unused Axis64
６－１－６ Procedure of Changed Tightening Sampling Stop Torque65
６－２ Program66
７ Setting Function Details67
７－１ Fn. ** Display Setting Function List67
７－２（D-00***, D-10***）Each-Axis Setting, Driver Parameter Setting68
７－３ Socket-Fittings Setting70
７－４ Pre-Tightenings Setting71
７－５ Revese Tightening Setting74
７－６ Real Tightening Setting76
７－７ Rate Setting81
７－８ X-Axis Rate Setting86
７－９ Y-Axis Rate Setting88
７－１０ Point Setting89
７－１１ (Fn.01) Tightening Result Monitor of the 1Th Axis90
７－１２ (Fn.02) Tightening Result Monitor of the 2Th Axis90
７－１３（Fn.03） Input and Output Monitor91
７－１４（Fn.04）Operation Instruction from GSK/GKL Drive92
７－１５ (Fn.5) Unit Setting92
７－１６ (Fn.6) Interface Unit Setting93
７－１７ (Fn.7) ID Controller Connection Setting95
８ Supplementary Explanation97
８－１ Operation Auxiliary Function97
８－２ Driver Function97
９ Monitor Output98
１０ Code Table99
１０－１ NG Code List99
１０－２ Alarm Code List101
１１ Indication on the Display105
１２ Maintenance and Check112
１２－１ Prrecautions112
１２－１－１ Precautions for Maintenance and Check112
１２－１－２ Check Items112
１２－１－３ Operating Life112
１２－１－４ Capacitor113
１２－１－５ Relay113
１２－１－６ Cooling Fan113
１２－１－７ Battery113
１２－１－８Ｅ２Ｐｒｏｍ113
１２－２ Guarantee113
１２－３ Tightening Operation Glossary113
１３ Supplemental Explanation116
１３－１ Precautions for Wiring the Arc Net116
１３－２ about GSK/GKL Tightening Setting Additional Items117
１３－２－１ Judgment Area117
１３－２－２ Smooth Tightening117
１３－３ SD Card118
１３－３－１ Automatic Storage of Tightening Result119
１３－４ Predictive Maintenance Function121
１３－４－１ Outline of Predictive Maintenance121
１３－４－２ Flow to Alarm Notification122
１３－４－３ GSK/GKL Controller Electronic Component Lifetime Warning122
１３－４－４ Nut Runner Failure Prediction Warning123
１３－５ Precautions for Input/Outout Communication124
Input ENABLE124
１３－６ Precautions to Read History125
１３－７ Items of Setting Possible and Setting Not Possible125
１３－８ about Connection Setting of ID Controller126
１３－８－１ Outline126
１３－８－２ Secification of Communication126
１３－８－３ Ressive Format（Plc → Interface Unit126
１３－８－４ Transmission Format （Interface Unit → PLC126
１３－８－５ Select with Condition of Starting Transmission127
１３－８－６ Selecting Transmission Data128
１３－９ about Installation129
１３－９－１ about Installation129
１３－９－２ Standard Specification129
１３－９－３ T Specification129
Update Log130

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General

Brand	Giken
Model	GSK
Category	Controller
Language	English

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