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Gilera SATURNO BIALBERO 350 User Manual

Gilera SATURNO BIALBERO 350
140 pages
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WORKSHOP MANUAL
SATURNO BIALBERO
350-500
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Gilera SATURNO BIALBERO 350 Specifications

General IconGeneral
BrandGilera
ModelSATURNO BIALBERO 350
CategoryMotorcycle
LanguageEnglish

Summary

General Information

Known Faults

Details common issues and potential solutions for the motorcycle model.

Safety Procedures

Outlines essential safety precautions for maintenance and operation.

Engine Overhaul Data

Detailed specifications and tolerances for engine internal components.

Maintenance

Maintenance Programme

Schedule of recommended periodic checks and servicing operations.

Carburettor

Instructions for removal, overhaul, and reassembly of the carburettor.

Valve Clearance

Method for checking and adjusting valve clearances on a cold engine.

Engine Oil and Filter Replacement

Steps for changing engine oil and replacing the oil filter cartridge.

Trouble Shooting

Common maintenance-related issues and their potential causes.

Engine Removal / Installation

Working Procedures

General guidelines and precautions for engine removal and installation.

Engine Removal / Installation

Detailed steps for safely removing and reinstalling the motorcycle engine.

Generator - Timing Belt - Gearbox Selector

Valve Timing

How to set the correct valve timing using the timing belt and pulleys.

Cylinder Head Valvetrain Components

Cylinder - Piston

Clutch - Primary Drive - Oil Pump

Crankcase - Gearbox - Crankshaft Components

Disassembly

Instructions for dismantling the crankcase, gearbox, and crankshaft.

Reassembly

Steps for reassembling the crankcase, gearbox, and crankshaft.

Torque Wrench Settings

Torque values for connecting rod cap nuts and other crankcase fasteners.

Frames

Front Wheel

Procedures for removing, inspecting, and reassembling the front wheel assembly.

Front Suspension - Steering

Maintenance and repair of the front forks, steering head, and related parts.

Rear Suspension - Rear Wheel

Procedures for servicing the rear suspension, wheel, and final drive components.

Brakes

Maintenance, inspection, and repair of the front and rear brake systems.

Battery Charging Circuit

Battery Charging

Procedures for safely charging the motorcycle battery.

Charging Circuit

Checks and procedures for verifying the functionality of the charging system.

Charge Circuit Check

Procedure to test the charging system output with the engine running.

Rectifier Check

How to test the rectifier diodes for proper function using an ohmmeter.

Alternator Stator Coil Check

Procedures for testing the alternator stator coil continuity and insulation.

Ignition System

Inspection

General inspection procedures for the entire ignition system.

Ignition Coil Test

How to test the ignition coil's resistance and insulation.

Pick-up Coil Test

Procedures for testing the pick-up coil's resistance and insulation.

Electric Starter

Switches - Horn - Lights - Rear Mudguard - Exhaust Pipe

Troubleshooting

Diagnosing issues with lights, switches, and related electrical components.

Troubleshooting

Engine Doesn’t Start or Starts with Difficulty

Flowchart for diagnosing engine starting problems.

Poor Performance

Flowchart for identifying causes of poor engine performance.

Poor Road Handling

Flowchart for diagnosing issues related to motorcycle handling and stability.

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