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General| Brand | Gilera |
|---|---|
| Model | SMT RCR 633793 |
| Category | Motorcycle |
| Language | English |
Chassis registration number identification procedures.
Vehicle dimensions including width, length, height, and wheelbase.
Detailed engine specifications such as bore, stroke, and capacity.
Specifications for fuel tank, oil, and coolant capacities.
Details on ignition, battery, lights, and generator.
Chassis type and front/rear suspension details.
Specifications for front and rear brake systems.
Specifications for front and rear wheels and tyres.
Standard tightening torque values for various components.
Torque values applicable to engine and vehicle parts.
List of recommended oils, greases, and fluids for maintenance.
List of specific tools required for maintenance and repair operations.
Scheduled maintenance tasks at different kilometer intervals.
Carburettor disassembly, cleaning, and inspection procedures.
Procedures for checking idle speed and spark advance timing.
Cleaning, checking gap, and tightening spark plugs.
Cleaning the air filter and adjusting transmission cables.
Checking and adjusting the drive chain tension.
Checking and topping up rear brake fluid levels.
Procedure for adjusting the motorcycle's headlights.
Procedure for draining and refilling gearbox oil.
Diagnosing and resolving engine performance problems.
Troubleshooting engine starting difficulties and stalling.
Addressing engine overheating, fuel consumption, and braking.
Troubleshooting common battery problems and maintenance.
Explanation of symbols and component numbers in the wiring diagram.
Details on installing antitheft and switch/lock units.
Procedures for checking and removing ignition coil components.
Wiring and operation of headlights and starter system.
Procedures for battery charging and starting system checks.
Explanation of dashboard indicators and signals.
Wiring and operation of turn signal lights.
Performing checks on the ignition circuit components.
Procedures for checking stator resistance values.
Specifications for bulbs and fuse protection.
Instructions for initial battery setup and charging.
Handling and preparation of dry-charge batteries.
Procedures for checking electrolyte, load status, and cleaning.
Steps for installing and maintaining the motorcycle battery.
Steps to remove the exhaust system components.
Procedure for detaching the engine from the motorcycle frame.
Steps to remove the flywheel magneto assembly.
Steps for correctly refitting the flywheel magneto.
Procedures for removing and refitting the cylinder head.
Steps to disassemble the cylinder and piston.
Checking piston diameter, cylinder wear, and ring gap.
Steps for piston removal and crankshaft procedures.
Steps for removing the gear selector unit.
Procedures for refitting crankcase components and hydraulic pump.
Steps to disassemble, remove, and fit the clutch assembly.
Procedures for fitting transmission gears and related components.
Steps for removing and refitting the right engine cover.
Procedures for removing and refitting the hydraulic pump.
Procedures for removing, refitting, and purging the oil pump.
Steps to remove the front suspension fork legs.
Procedures for reassembling the front suspension.
Information on rear shock absorber maintenance.
Procedures for replacing rear and front brake calipers.
Procedures for replacing rear and front brake discs.
Checking brake discs for unevenness and run-out.
Procedures for replacing front and rear brake pads.
Refilling and purging the brake systems with fluid.
Procedures for front and rear brake pump removal/replacement.
Procedures for replacing coolant and bleeding the system.
Steps for removing and refitting the water pump.
Procedures for removing and checking the thermostat.
Procedures for removing seat and replacing headlamp cowl.
Procedures for replacing the front headlight assembly.
Steps for removing footrests and side fairings.
Procedures for replacing front fairing and removing rear mudguard.
Procedures for removing fuel tank and radiator fan.
Procedures for fitting radiator and removing tanks.
Steps to remove the battery compartment.
Checks for aesthetics and tightening torques.
Checks for battery, lights, switches, and horn.
Verification of fluid levels and performance during a road test.
Checks for tyre pressure, locks, and operational functions.
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