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Glow-worm 35ci User Manual

Glow-worm 35ci
60 pages
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30ci
Fanned Flue
Combination Boiler
G.C. No. 47-047-20
Fanned Flue
System Boiler
To be left with the user
Instructions for Use
Installation and Servicing
30si
30si shown
4000123923-2 07/03
Hepworth Heating Ltd., Nottingham Road, Belper, Derbyshire. DE56 1JT
G.C. No. 41-047-70
35ci
Fanned Flue
Combination Boiler
G.C. No. 47-047-28
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Glow-worm 35ci Specifications

General IconGeneral
BrandGlow-worm
Model35ci
CategoryBoiler
LanguageEnglish

Summary

Guarantee Registration and Support

Customer Service and Support

Contact details for customer service, technical advice, and sales inquiries.

Important Information and Safety

Gas Safety and Electrical Requirements

Legal and safety guidelines for gas and electrical installations.

Handling and Environmental Precautions

Guidance on manual handling, insulation, and health hazards.

Frost Protection

Boiler's built-in frost protection and system protection advice.

Appliance Operation and Setup

Draining and Filling the System

Procedures for draining and refilling the boiler system.

Appliance Introduction and Features

Overview of boiler types, features, and installation considerations.

Safety Features and Maintenance

Appliance Safety Devices

Description of safety mechanisms like air flow, overheat, and frost protection.

Routine Maintenance and Servicing

Recommendations for regular checks, cleaning, and servicing.

User Controls and Lighting

Understanding Boiler Controls

Explanation of user interface elements like dials, buttons, and indicators.

Programmer Instructions

Analogue Programmer Setup

Guide to setting time and ON/OFF times for the analogue programmer.

Digital Programmer Setup

Guide to setting time, programs, and modes for the digital programmer.

Programmer Overrides and Troubleshooting

Manual Override and Event Management

How to manually override, change, or delete programmed events.

Programmer Troubleshooting

Common issues and solutions related to programmer operation.

Technical Data

Heating Performance Specifications

Technical details on heat input, output, and efficiency for heating.

Hot Water, Combustion, and Gas Data

Specifications for hot water, combustion, and gas types.

Electrical Specifications

Electrical ratings and supply requirements for the boiler.

General Information and Requirements

Statutory Requirements and BSI Certification

Compliance with regulations, standards, and BSI certification.

Sheet Metal Parts Handling

Safety advice for handling sheet metal components during installation.

Heating System Design

Gas Supply Requirements

Guidelines for connecting the gas supply according to standards.

Heating System Design Principles

Principles for designing the heating system, including pipe sizing and flow rates.

System Filling and Bypass

Bypass Valve Settings

Information on the adjustable automatic bypass and its settings.

System Filling Procedures

Steps for filling the 30ci/35ci and 30si heating systems.

Domestic Hot Water System Design (30ci Only)

Hot Water System Requirements

General guidelines for domestic hot water circuits and connections.

Hard Water Area Considerations

Recommendations for water softeners in hard water areas.

Boiler Schematics

Schematic for 30ci/35ci Models

Diagram showing internal components of the 30ci and 35ci boilers.

Schematic for 30si Model

Diagram showing internal components of the 30si boiler.

Boiler Location, Flue, and Ventilation

Boiler Location and Clearances

Recommended spacings and mounting positions for the boiler.

Flue System Options and Guards

Details on different flue types and terminal guard requirements.

Cupboard Ventilation Requirements

Guidance on ventilation for cupboards or compartments.

Fixing Jig and Components

Fixing Jig Contents and Fittings

List of parts included in the fixing jig kit and sealing washers.

Boiler Preparation and Connections

Flue Hole Cutting and Preparation

Instructions for cutting the flue hole and preparing the wall opening.

Water and Gas Connections

Guidance on connecting water and gas supply lines to the boiler.

Boiler Installation Procedures

Boiler Mounting and System Connections

Steps for lifting the boiler and connecting system pipework.

Safety Valve and Filling Loop Installation

Procedures for installing the safety valve discharge pipe and filling loop.

Horizontal Rear Flue Installation

Telescopic Rear Flue Kit and Preparation

Details on the telescopic rear flue kit and preparing the flue assembly.

Sealed Chamber Cover Removal

Steps to remove the sealed chamber cover for access.

Horizontal Top Flue Installation

Telescopic Top Flue Kit Components

List of parts included in the telescopic top flue kit.

Telescopic Top Flue System Assembly

Instructions for assembling the telescopic top flue system.

Telescopic Top Flue Installation Steps

Installing the Telescopic Flue Assembly

Step-by-step guide for fitting the telescopic flue assembly.

Horizontal Top Flue Installation Guide

Horizontal Top Flue Kit (86285H)

Details on the 86285H horizontal top flue kit and its components.

Flue Cutting and System Diagram

Guidance on cutting flue pipes and system diagrams.

Horizontal Top Flue Assembly Installation

Installing the Horizontal Top Flue

Detailed steps for assembling and fitting the horizontal top flue.

Electrical Connection Guide

Mains Cable and Earthing

Instructions for connecting the mains power cable and ensuring proper earthing.

Voltage Free External Controls

Connecting external controls to the voltage-free terminals.

External Controls and Electrical Testing

Mains Voltage External Controls Connection

Wiring mains voltage controls to the boiler interface.

Preliminary Electrical System Checks

Steps for testing insulation, continuity, and polarity.

Boiler Commissioning Steps

System Filling Procedure

Step-by-step guide to filling the heating system and checking pressure.

Commissioning Adjustments

Adjusting Central Heating Output

How to adjust the central heating output using potentiometers.

Dip Switch Settings

Configuration options using DIP switches for pump and heating temperature.

Flue Parameter Setting and User Instruction

Setting Flue Parameters for 35ci

Adjusting flue parameters for optimal boiler efficiency.

User Instruction and Final Checks

Guiding the user on operation, maintenance, and safety advice.

Gas Type Change and Bypass

Changing Gas Type

Procedure for converting the boiler to different gas types.

Bypass Settings and Flow Rate

Information on the built-in bypass and minimum flow rate requirements.

Routine Cleaning and Inspection

Products of Combustion Check

How to perform a combustion analysis and check flue gases.

Service Check and Preparation

Steps for isolating the boiler and preparing for service checks.

Boiler Panel Access for Servicing

Front and Control Panel Access

Procedures for accessing the front and control panels for maintenance.

Sealed Chamber and Side Panel Access

Steps for removing the sealed chamber and side panels.

Component Checks and Cleaning

Combustion Chamber and Burner Checks

Inspecting and cleaning the combustion chamber, burner, and related parts.

Heat Exchanger and Filter Maintenance

Cleaning the heat exchanger and servicing water filters.

Fault Finding Guide

Troubleshooting Display Codes

Interpreting error codes and flashing LEDs for fault diagnosis.

Component Testing Data

Gas Control Valve and Step Motor Testing

Procedures and expected values for testing gas control valve and step motor.

Three-Way Valve and Water Flow Testing

Testing the three-way valve and domestic water flow sensor.

Burner Fault Diagnosis

Flame Detection Faults (F1/F4)

Diagnosing issues where the burner lights but goes out or has no flame.

Heating and Water Flow Faults

No Heating or Lukewarm Radiators Diagnosis

Troubleshooting no heating or poor radiator performance.

No Hot Water Diagnosis

Diagnosing issues when there is no hot water but heating works.

Fan and Spark Fault Diagnosis

Fan Start-up and Spark Faults

Troubleshooting problems with the fan not starting or no ignition sparks.

Wiring Diagram (30ci)

Wiring Diagram (30si)

Wiring Diagram (35ci)

Replacement of Parts - Draining

Central Heating Thermistor Replacement

Procedure for replacing the central heating thermistor.

Replacement of Parts - Components

Fan, Air Pressure Switch, and Filter Replacement

Steps for replacing the fan, air pressure switch, and water inlet filter.

Burner and Injector Replacement

Procedures for replacing the burner and its injectors.

Replacement of Parts - Ignition and Sensors

Burner Assembly and Overheat Thermostat Replacement

Replacing the burner injector assembly and overheat thermostat.

Ignition and Flame Sense Electrode Replacement

Procedures for replacing ignition and flame sense electrodes.

Replacement of Parts - Boards and Switches

Heat Exchanger and Insulation Replacement

Replacing the heat exchanger and combustion chamber insulation.

PCB and User Interface Board Replacement

Steps for replacing the printed circuit board and user interface.

Controls Board and Mains Switch Replacement

Procedures for replacing the 230V controls board and mains switch.

Replacement of Parts - Ancillary Components

Programmer and Pump Head Replacement

Replacing the analogue programmer and central heating pump head.

Filling System Tap and RPZ Valve Replacement

Replacing the filling system tap and reduced pressure zone valve.

Replacement of Parts - Sensors and Valves

Boiler Drain Point and Water Flow Sensor Replacement

Procedures for replacing the boiler drain valve and water flow sensor.

System Water Pressure Sensor Replacement

Steps for replacing the system water pressure sensor.

Replacement of Parts - Control Valves

Bypass Valve and Air Vent Replacement

Replacing the bypass valve and automatic air vent.

Gas Control Valve and Stepper Motor Replacement

Procedures for replacing the gas control valve and its stepper motor.

Replacement of Parts - Safety and Actuators

Discharge Safety Valve Replacement

Steps for replacing the discharge safety valve.

Three-Way Valve Head and Actuator Replacement

Procedures for replacing the three-way valve head and actuator.

Replacement of Parts - Ignition and Heat Exchanger

Ignition Unit Replacement

Steps for removing and replacing the ignition unit.

Hot Water Plate Heat Exchanger Replacement

Procedure for replacing the domestic hot water plate heat exchanger.

Replacement of Parts - Expansion Vessel

Expansion Vessel Replacement

Steps for removing and replacing the expansion vessel.

Sealed Chamber Cover Seal Replacement

Replacing the seal on the sealed chamber cover.

Spare Parts List

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