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XML6125CLE
Golden Dragon XML6125CLE User Manual
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Manual
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2
Table of Contents
Section 1
141
Table of Contents
141
Removing and Dismantling Lower Control Arm (RL 75 E, with Molecular Joint)
183
Removing and Dismantling Upper Control Arm
184
Removal of Brake
186
Remove and Dismantle Hub
189
Removing Hub (RL 75, RL 80, RL 82 and AVN 75, with Compact Bearing Unit)
189
Dismantling Hub (RL 75, RL 80, RL 82 and AVN 75, with Compact Bearing Unit)
191
Removing Hub (RL 85, Adjustable Bearing)
194
Dismantling Hub (RL 85, Adjustable Bearing)
195
Removing King Pin and Dismantling Steering Knuckle
197
Removing King Pin and Dismantling Steering Knuckle (Independent Suspension Variant and Example of King Pin with Web)
197
Removing King Pin and Dismantling Steering Knuckle (Variant with Axle Bridge and Example of King Pin Without Web)
199
Removing Tachometer and Steering Stop
202
Removing the Hub Carrier (AVN 75)
203
Assembling Steering Knuckle and Installing King Pin
204
Assembly
204
Installing Hub Carrier (AVN 75)
204
Assembling Steering Knuckle and King Pin (Independent Wheel Suspension Variant Where King Pin Does Not Have a Web)
205
Assembling the Steering Knuckle and Installing the Steering King Pin (Variant with Axle Bridge and Steering Knuckle as an Example Without Web)
211
Assemble and Install Hub
217
Assembling the Hub (RL 75, RL 80, RL 82 and AVN 75, with Compact Bearing Unit)
217
Installing Hub (RL 75, RL 80, RL 82 and AVN 75, with Compact Bearing Unit)
221
Assembling the Hub (RL 85, Adjustable Bearing)
224
Installing Hub (RL 85, Adjustable Mounting)
226
Installing Tachometer and Mounting Steering Stop
229
Installing Brake
231
Assembling and Installing the Control Arms
235
Assembling the Control Arms (Variant with Retaining Ring)
235
Installing the Upper Control Arm
236
Installing Lower Control Arm (Variant with Tapered Roller Bearing)
239
Installing Control Arm (RL 75 E, with Molecular Joint)
240
Fitting the Track Lever
241
Fitting the Track Lever (All Axles with Compact Bearing Units, E.g. Independent Wheel Suspension)
241
Fitting the Track Levers and Steering Arm (RL 85, E.g. to Axle Bridge)
241
Assembling and Installing Attachment Parts
242
Assembling Axle Housing
242
Assembling the Steering Arms (RL 75 EC and RL 82 EC)
245
Installing the Tie Rod (Variant with Axle Bridge)
245
Fitting Attachments (Variant for Independent Wheel Suspension)
248
Annex
251
Formulary and Conversion Tables
251
Conversion of Length Units
251
Conversion of Mass Units
251
Conversion of Force Units
252
Conversion of Pressure Units and Units of Stress
252
Conversion of Torque Units
253
Conversion of Temperature Units
254
Overview of Revisions
254
Section 2
261
Preface
263
Labeling of Identification Plate
266
Contact Pattern Examples of Gleason Tooth System 0/5
267
Conversion Table
272
Denomination of Standard Dimensions
273
Disassembly of Mounting Parts 1/1
291
Longitudinal Control Arms, Air Springs and Shock Absorbers
291
Spring Carriers
291
Brake Cylinder and Brake 1/2
292
Hub 1/3
293
Disassembly of Portal Drive 2/1
296
Removal of Portal Drive (AV-132 II T)
297
Removal of Portal Drive (AV-132 II)
297
Drive Pinion 3/3
307
Reassembly of Input and Differential 4/1
307
Determination of Shim for Suitable Contact Pattern 4/2
308
Setting of Rolling Torque of Drive Pinion Bearing 4/4
310
Differential and Crown Wheel 4/6
312
Installation of Shaft Seal (Input Flange) 4/13
319
Reassembly of Portal Drive 5/1
321
Input Gear 5/2
322
Setting and Installation of Gears 5/2
322
Intermediate Gears 5/4
324
Mounting of Portal Drive (AV-132 II T) 5/10
330
Mounting of Portal Drive (AV-132 II)
330
Revolution Counter
331
Hub 6/1
332
Reassembly of Mounting Parts 6/1
332
Brake 6/6
337
Longitudinal Control Arms, Air Springs and Shock Absorbers
339
Spring Carriers
339
Ecas Electric Control System Wabco
345
Functions of ECAS System
346
Introduction of Ecas System
346
Composition of Ecas System
347
Connection of Cables
348
Installation of Height Sensor
348
Installation of Solenoid Valve
348
Installation Requirements and Test of All Ecas System Components
348
Connection Methods
349
Installation of ECU
349
Installation of Lights and Switches
349
Parameters Setting Equipment
349
Parameters Setting of Ecas System
349
Test after Installation
349
Calibration of Ecas System
350
Parameters Setting Description
350
Diagnosis by Diagnostic Unit
351
Diagnosis of Ecas System
351
Flashing Code Diagnosis: a Simple and Practical Way of Diagnosis Commonly Used for Repair Service
351
How to Judge the Ecas System Is Working Properly
355
Repair Service of Ecas
356
After-Sale System Process
566
Default Chapter
567
Safety Instructions
567
Emergency Handling
568
Chapter 1 Operating Instructions
569
Terminology
569
Battery Temperature Characteristics
570
Check before Driving
570
Instructions of Temporarily Operating Vehicle
570
Requirements for Normal Operation of Vehicle
570
Battery Maintenance Procedures
571
Instructions of Charger
571
Instructions of Long-Time Stationary Vehicle
571
Functions of Manual Maintenance Switch
572
Instructions of Routine Inspection
572
Installation Procedures
573
Operating Requirements of Manual Maintenance Switch
573
Removal Procedures
573
Chapter 2 Warranty Instructions
574
Quality Warranty
574
Warranty Period
575
Warranty Period for OEM Battery System
575
Warranty Period of Parts Sold on Aftermarket
575
Warranty Responsibility Exemption Range
576
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Golden Dragon XML6125CLE Specifications
General
Manufacturer
Golden Dragon
Model
XML6125CLE
Category
Buses
Power
340 hp
Width
2550 mm
Transmission
Automatic
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