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Goodman GM9S80 Troubleshoot Manual

Goodman GM9S80
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Service and Troubleshooting


Copyright © 2021 Goodman Manufacturing Company, L.P.
RS6621008
July 2021
TABLE OF CONTENTS
IMPORTANT INFORMATION ............................................ 2
PRODUCT IDENTIFICATION ........................................... 4
SYSTEM OPERATION ...................................................... 5
SCHEDULED MAINTENANCE ....................................... 25
SERVICING ..................................................................... 29
CHECKING VOLTAGE .............................................. 30
CHECKING WIRING .................................................. 30
CHECKING THERMOSTAT, WIRING ....................... 30
CHECKING TRANSFORMER AND CONTROL
CIRCUIT ...................................................................... 31
CHECKING AIR CIRCULATOR BLOWER MOTOR 31
CHECKING DUCT STATIC ........................................ 32
CHECKING TEMPERATURE RISE .......................... 32
CHECKING PRIMARY LIMIT CONTROL ................. 33
CHECKING AUXILIARY LIMIT CONTROL ............... 33
CHECKING FLAME ROLLOUT CONTROL ............. 34
INDUCED DRAFT BLOWER MOTOR ...................... 35
CHECKING GAS VALVE (REDUNDANT) ................ 35
CHECKING MAIN BURNERS ................................... 35
CHECKING ORIFICES .............................................. 35
CHECKING GAS PRESSURE .................................. 36
CHECKING HOT SURFACE IGNITER ..................... 38
CHECKING FOR FLASHBACK ................................. 38
CHECKING PRESSURE SWITCH............................ 38
HIGH ALTITUDE APPLICATION ............................... 39
CHECKING FOR DELAYED IGNITION .................... 39
CHECKING INTEGRATED IGNITION CONTROL
BOARDS ..................................................................... 40
CHECKING FLAME SENSOR ................................... 40
AIRFLOW TABLES ........................................................ 42
1 STAGE STATUS CODES ........................................... 50
1 STAGE TROUBLESHOOTING CODES.................... 52
WIRING DIAGRAMS ....................................................... 54
Pride and workmanship go into every product to provide
our customers with quality products. It is possible, however,
that during its lifetime a product may require service.

technician who is familiar with the safety procedures
required in the repair and who is equipped with the proper
tools, parts, testing instruments and the appropriate service
manual. 


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
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-
-

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



Questions and Answers:

Goodman GM9S80 Specifications

General IconGeneral
TypeGas Furnace
Efficiency Rating80% AFUE
Fuel TypeNatural Gas or Propane
Blower MotorMulti-speed
StagesSingle Stage
Cabinet TypeMulti-Position
Heat Exchanger MaterialAluminized Steel
Warranty10-Year Parts Limited Warranty, Lifetime Heat Exchanger Limited Warranty

Summary

Important Information and Safety

System Operation

Safety Precautions and Product Application

Covers general safety, ESD precautions, and product application limits.

Scheduled Maintenance

Servicing

Electrical Checks: Voltage, Phasing, and Wiring

Guides on checking incoming power, transformer phasing, and wiring continuity.

Burner System Checks: Rollout, Gas Pressure, Ignitor

Guides on checking flame rollout, burners, orifices, gas pressure, and ignitors.

Ignition and Safety Control Troubleshooting

Covers flashback, pressure switch, delayed ignition, and integrated controls.

Flame Sensor and Integrated Control Diagnostics

Guides on checking flame sensor function and integrated ignition controls.

1 Stage Troubleshooting Codes

Troubleshooting Chart with LED Status

Maps LED status codes to symptoms, faults, and corrective actions.

Wiring Diagrams

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