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Grant OPTIMA RANGE GD100 User Manual

Grant OPTIMA RANGE GD100
32 pages
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IN THE LABORATORY
SERVICE MANUAL
for the OPTIMA RANGE
GENERAL PURPOSE TEMPERATURE
CONTROLLER GD100 & GD120
Part No. 17592/Issue 1 July 2002
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Grant OPTIMA RANGE GD100 Specifications

General IconGeneral
BrandGrant
ModelOPTIMA RANGE GD100
CategoryTemperature Controller
LanguageEnglish

Summary

Introduction

General

General overview and applications of the Grant temperature controllers.

Advice on Servicing

Guidance for qualified personnel performing adjustment, maintenance, and repair.

Cautions and Warnings

Defines the format for safety statements within the manual.

Electrical Safety

Details safety requirements and precautions for electrical connections and usage.

Connection to AC Power Supply

Specification

Brief Mechanical Description

Description of Operation

AC Power Distribution and Component Interconnections

Describes the power board, display board, and their interconnections.

DC Power Supplies

Details the transformer and rectifier circuits providing DC power to the unit.

Temperature Measurement and Control

Overview of how temperature is measured and the control function.

Temperature Measurement

Explains the process of measuring temperature using the probe and A/D converter.

Temperature Control

Details the triac gating circuit and how it controls the heater based on temperature.

Fault Finding

Test equipment and tools required

Lists the essential test equipment and tools for troubleshooting.

Initial Tests

Outlines basic tests to perform before proceeding with detailed fault diagnosis.

Fault Diagnosis

General instructions and references for identifying and fixing faults.

Removal and Access

Tools Required

Lists the specific tools needed for disassembly and component removal.

Removal of Cover

Instructions for safely removing the outer casing of the unit.

Removal of front panel assembly

Details on how to detach the front panel and its associated components.

Removal of Display PCB

Steps for removing the printed circuit board responsible for the display.

Removal of PSU PCB

Procedure for removing the Power Supply Unit printed circuit board.

Removal of Heater

Instructions on how to detach and remove the heating element.

Removal of Probe

Steps for safely removing the temperature sensing probe.

Removal of Float Switch

Guidance on how to remove the float switch mechanism.

Removal of Float and Float Shaft

Procedure for removing the float and its associated shaft.

Removal of GD120 Motor

Steps to remove the motor from the GD120 model.

Removal of GD100 Motor

Steps to remove the motor from the GD100 model.

Replacement of Over temperature Cut-out GD120 only

Procedure for replacing the over-temperature cut-out on GD120 units.

Setting Up and Testing

Test Equipment required

Lists the necessary test equipment for setting up and testing.

Functional Tests

Basic tests to verify the operational status of the unit.

Setting up DAC output

Instructions for setting the Digital to Analog Converter output.

Heater Control

Procedure to check and verify the heater control function.

Calibration

Steps for calibrating the temperature controller for accurate readings.

Store Calibration Figures

Instructions on how to save the calibrated settings.

Accuracy Check

Procedure to verify the accuracy of the unit's temperature readings.

Electrical Safety Tests

Earth Bonding Test

Test to ensure proper earth connection and low resistance.

Insulation Resistance Test

Test to measure the insulation resistance between earth and live/neutral pins.

Final Inspection

List of Spare Parts

Drawings

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