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Gravely Promaster 44Z User Manual

Gravely Promaster 44Z
33 pages
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Owner/Operator Manual
Models
991035 – PM44Z
991036 – PM48Z
Promaster
®
44Z & 48Z
03253100 11/07
Printed in USA
ENGLISH
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Gravely Promaster 44Z Specifications

General IconGeneral
EngineKawasaki FR691V
Cutting Width44 inches
TransmissionHydro-Gear ZT-2800
Deck Material10-gauge steel
Engine Displacement726 cc
Engine Power23 hp
Deck TypeFabricated
Blade TypeHigh-lift
Cutting Height1.5 - 4.5 inches
Warranty4-year / 500-hour (Limited)

Summary

Introduction and Service Parts

The Manual Overview

Overview of manual contents for safety, controls, and maintenance.

Service and Replacement Parts

Information on ordering parts and service inquiries using model and serial numbers.

Dealer Delivery and Product Registration

Dealer Delivery Procedures

Steps and information for dealers during product delivery to customers.

Product Registration and Unauthorized Parts

Instructions for product registration and warnings on unauthorized replacement parts.

General Safety Guidelines

Signal Words and Safety Symbols

Explanation of DANGER, WARNING, CAUTION signal words and safety alert symbols.

Operator Training and Safety Decals

Importance of operator training and maintaining safety decals on the unit.

Safety: Avoiding Serious Injury and Death

Avoiding Serious Injury or Death

Critical safety warnings to prevent severe injury or death during operation.

Rotating Parts Safety Precautions

Warnings regarding keeping hands, feet, and others away from rotating parts.

Safety: Operating Hazards and Responsibilities

Operating Warnings and Hazards

Details specific hazards like hot surfaces, rotating parts, and general safety rules.

Operator Responsibilities and Awareness

Emphasizes operator duties, awareness, and avoiding unsafe conditions.

Safety: Operational Precautions

Personal Protective Equipment Guidelines

Guidelines on wearing proper footwear, goggles, and clothing for safety.

Safe Operation and Stopping Procedures

Instructions on safe operation, stopping procedures, and maintenance.

Safety: Specific Risks

Slope Operation and Fuel Handling Safety

Specific safety advice for slopes, fuel handling, and storage precautions.

Battery and Chemical Handling Safety

Warnings and precautions related to battery handling and potential chemical hazards.

Assembly and Unpacking Procedures

Unit Assembly Process

Steps and checklist for unpacking and assembling the unit.

Tire Servicing Safety Cautions

Warning about potential tire and rim separation during servicing if done incorrectly.

Assembly: Checks and Lubrication

Engine and Fluid Checks

Checks for engine crankcase oil, fuel tank, and hydrostat oil level.

Hardware and Interlock System Checks

Instructions to check hardware tightness and the safety interlock system.

Controls and Features Overview

Control Identification and Locations

Identifies and lists key controls and features of the unit with corresponding numbers.

Operation: Starting and Steering

Safety Interlock System Tests

Explains the safety interlock system and tests to ensure proper function.

Steering Levers Operation

Describes how steering levers control speed, direction, and stopping.

Ignition Switch Functionality

Details the operation of the ignition switch for starting and stopping the engine.

Operation: Control Usage

Choke, Throttle, and Bypass Levers

Instructions for using choke, throttle, and bypass levers.

PTO, Lift Pedal, and Brake Controls

Operation of PTO switch, mower lift pedal, and parking brake.

Seat Adjustment and Fuel Shut-Off Valve

Seat adjustment procedure and fuel shut-off valve usage.

Operation: Pre-Start and Starting Procedures

Hour Meter and Fuel Tank Filling

Hour meter function and safe procedure for filling the fuel tank.

Pre-Start Checks and Emergency Stop

Essential pre-operation checks and emergency stopping method.

Engine Starting and Shut-Off Procedures

Detailed procedure for starting and stopping the engine safely.

Operation: Mowing and Parking

Mowing Operation Guidance

Guidance on operating the mower, engaging PTO, and selecting speed.

Parking and Moving the Unit

Steps to properly park the unit and move it without the engine running.

Performance and Maintenance Schedule

Optimal Cutting Techniques

Tips for optimal grass cutting, blade sharpness, and deck leveling.

Each Use Maintenance Tasks

Tasks to perform before or after each use, including safety interlock and tire checks.

Maintenance Schedule Intervals

Scheduled Maintenance Tasks (25-400 Hours)

Maintenance tasks scheduled for 25, 50, 100, and 400-hour intervals.

Service and Adjustments Overview

Information on obtaining service and placing the unit in a service position.

Hydraulic System Maintenance

Hydraulic Fluid Level Check and Add

Instructions for checking and adding hydraulic fluid.

Hydraulic Fluid and Filter Change

Procedure for changing hydraulic fluid and filter at specified intervals.

Hydraulic System and Mower Blade Service

Purging the Hydraulic System

Steps to purge the hydraulic system after fluid changes, requiring engine operation.

Mower Blade Removal and Replacement

Instructions for removing and replacing mower blades, including torque specifications.

Mower Blade Care and Replacement Criteria

Sharpening and Balancing Mower Blades

Guidance on sharpening mower blades, including caution and balancing.

Mower Blade Discard Criteria

Criteria for determining when mower blades should be discarded due to wear or damage.

Battery Maintenance and First Aid

Battery Handling and Charging Procedures

Steps for battery removal, replacement, cleaning, and charging precautions.

Battery Electrolyte First Aid Measures

First aid measures for contact with battery fluid.

Lubrication and Steering Adjustments

Lubrication Schedule and Points

Table detailing lubrication points, quantities, and intervals.

Steering Control Creeping Adjustment

Procedure to adjust steering controls to prevent unit from creeping when idle.

Steering and Tracking Adjustments

Aligning Steering Levers

Steps to align steering levers for proper tracking and control.

Adjusting Unit Tracking Straight

Adjusting tire pressure and limiter bolts for straight unit tracking.

Handle Height and Parking Brake Adjustments

Steering Handle Height Adjustment

Procedure to adjust the steering lever handles to three different height positions.

Parking Brake Adjustment Procedure

Steps to adjust the parking brake if it does not hold the unit properly.

Belt Maintenance and Replacement

PTO Belt Access Procedures

Steps to access the PTO belt for service or replacement.

Replacing Mower Belts

Detailed instructions for replacing the mower belts, including spring tension release.

Replacing the Hydro Pump Belt

Instructions for replacing the hydro pump belt, including spring tension release.

Mower Deck Maintenance

Anti-Scalp Roller Adjustment

How to adjust anti-scalp rollers to prevent lawn scalping.

Mower Deck Removal Procedure

Procedure for safely removing the mower deck, including locking lift arms.

Mower Deck Installation and Leveling

Installing the Mower Deck

Steps for installing the mower deck, connecting arms, and belts.

Leveling the Mower Deck

Instructions for checking and adjusting blade level and pitch for optimal cutting.

Mower Deck Leveling and Storage Guidelines

Adjusting Blade Height and Pitch

How to adjust blade height and pitch using deck lift brackets and adjusters.

Storage Guidelines (Short and Long Term)

Recommendations for storing the unit for short and long periods, including inspection.

Accessories and Service Parts Lists

Available Accessories Catalog

Catalog of available accessories with part numbers and descriptions.

Common Service Parts List

List of common service parts with part numbers and descriptions.

Technical Specifications

Model and Engine Specifications

Technical specifications for PM44 and PM48 models, including engine, dimensions, and tires.

Mower Deck and Capacity Specifications

Details on mower deck lift, cutting width, height, and towing capacity.

Limited Warranties

Consumer and Commercial Warranties

Warranty terms for consumer and commercial use, duration, and exclusions.

Specialty Product Warranties

Warranty terms for Sno-Thro products and DURA-CLEAN Auger.

Warranty Exceptions and Limitations

Warranty Conditions and Exclusions

Conditions for warranty service and items excluded from warranty coverage.

Liability and Warranty Disclaimers

Limitations on liability and disclaimers of further warranties.

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