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Gravely Promaster 144 User Manual

Gravely Promaster 144
36 pages
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Owner/Operator Manual
Manuel Du Propriétaire/Utilisateur
Models
991026 – 21hp PM144M XDZ
991027 – 21hp PM148M XDZ
991028 – 23hp PM152M XDZ
991031 – 23hp PM152M XDZ
Promaster
®
144 / 148/ 152
03899000 9/09
Printed in USA
ENGLISH
FRANÇAIS

Questions and Answers:

Gravely Promaster 144 Specifications

General IconGeneral
TransmissionHydrostatic
Fuel TypeGasoline
Cutting Height1.5 - 4.5 inches
Transmission TypeHydrostatic
Deck TypeFabricated

Summary

Introduction and Manual Overview

The Manual

Overview of manual contents and operational guidance for safe use.

Non-English Manuals

Information on obtaining manuals in languages other than English.

Product Registration and Disclaimers

Product Registration Customer Note

Instructions for customers if the dealer does not register the product.

Unauthorized Replacement Parts

Warning against using non-Gravely parts and liability disclaimer.

General Disclaimer

Company reserves right to change products; descriptions are effective at printing.

Safety Guidelines and Warnings

Signal Words

Explanation of safety alert symbols and signal words used in the manual.

Notations

Information on general reference and specific procedures for safety.

Practices and Laws

Guidance on safe working precautions, laws, and operator age restrictions.

Required Operator Training

Emphasizes the need for training, especially for new operators or when loaned.

Safety Decals and Key Warnings

Danger: To Avoid Serious Injury or Death

Key safety instructions to prevent severe harm or fatalities.

General Warning

General warnings related to mower operation and safety.

Additional Safety Precautions

Danger: Rotating Parts

Warning to keep hands and feet away from rotating components.

Hot Surfaces Warning

Caution regarding hot parts and allowing them to cool before touch.

Rotating Parts Safety

Reinforces staying clear of rotating parts to avoid injury.

General Danger Warning

General danger warning for operator safety.

Operational Safety Guidelines

Personal Safety Measures

Covers attire, safety gear, and avoiding hazards like fumes or moving parts.

Safe Operation Practices

Instructions on safe operation, interlock systems, and environmental factors.

Operational Precautions and Safety

Leaving Unit Unattended and Load Limits

Precautions for leaving the unit and managing load weight.

Slope Operation, Towing, and Transport

Guidelines for operating on slopes, towing, and transporting the unit.

Fuel System and Battery Safety

Safe handling of fuel, avoiding ignition sources, and electrical safety.

Assembly Instructions

Unit Assembly and Unpacking

Instructions for unpacking and assembling the unit.

Check Tire Pressure

Guidance on verifying tire pressure as per specifications.

Position Steering Levers

Steps to adjust the steering levers to their operating position.

Controls and Features Overview

Check Safety Interlock System

Importance of testing the safety interlock system for proper function.

Check Blade Level and Blade Pitch

Instructions to check mower deck blade alignment.

Check Function of All Controls

Ensuring all unit controls operate correctly and safely.

Operation of the Unit

Steering Levers Operation

Explanation of steering lever functions for speed and direction control.

Safety Interlock System Testing

Detailed tests to ensure the safety interlock system is functioning correctly.

Ignition Switch Operation

Operation of the ignition switch for starting and stopping the engine.

Operating Controls Explained

Choke Control and Throttle Lever

How to use the choke for starting and throttle for speed control.

Power Take Off (PTO) Switch

Engaging and disengaging the mower blades using the PTO switch.

Mower Lift Pedal and Fuel Shut-Off Valve

Adjusting the mower deck height and controlling fuel flow.

Parking Brake Lever and Seat Adjustments

Engaging the brake and adjusting the operator's seat.

Pre-Start Checklist and Procedures

Check Safety Interlock System

Verifying the safety interlock system operates as specified.

Check Air Cleaner and Engine Oil

Inspecting air filter and checking engine oil and fuel levels.

Check Tire Pressure and Hydraulic Fluid

Verifying tire pressure and hydraulic fluid level.

Adjust Seat and Set Cutting Height

Ensuring proper operator position and mower deck height.

Operational Procedures

Stopping in an Emergency

Immediate methods to stop the unit in critical situations.

Starting and Shutting Off the Engine

Step-by-step guide for starting and stopping the engine safely.

Operating the Mower

Procedures for engaging blades, controlling speed, and steering.

Moving the Unit with Engine Off

Instructions for manually moving the unit when the engine is not running.

Transporting and Performance Tips

Transporting the Unit Securely

Safely securing the unit for transport on a truck or trailer.

Tips for Best Performance

Tips for optimal mowing performance, including grass condition and blade sharpness.

Maintenance Schedule Overview

Check Safety Interlock System

Regular verification of the safety interlock system's functionality.

Check Parking Brake

Testing and adjusting the parking brake for reliable operation.

Check Hydraulic Oil Level

Monitoring the hydraulic fluid level for system health.

Check Tires and Clean Unit

Verifying tire pressure and maintaining unit cleanliness.

Key Maintenance Tasks

Check Fasteners and Belts

Inspecting hardware and belts for wear or damage.

Grease Front Axle Castor Pivots

Lubricating the front axle castor pivots for smooth operation.

Change Hydraulic Oil and Filter

Procedure for replacing hydraulic fluid and filter.

Service Position

Instructions for placing the unit in a service position for maintenance.

Hydraulic Fluid Maintenance

Check Hydraulic Fluid Level

Steps to check and maintain the correct hydraulic fluid level.

Change Hydraulic Fluid and Filter

Detailed procedure for changing the hydraulic oil and filter.

Mower Blade Service

Remove and Replace Mower Blades

Steps for removing, replacing, and tightening mower blades.

Sharpen Mower Blades

Instructions for safely sharpening and balancing mower blades.

Battery Maintenance Procedures

Remove Battery

Procedure for safely removing the unit's battery.

Clean Battery Terminals

How to clean the battery and its terminals for optimal performance.

Replace Battery

Steps for installing a new or reconnected battery.

Battery Charging and Lubrication

Charging the Battery Safely

Guidelines for safely charging the unit's battery.

Lubricate Unit Components

Schedule and procedure for lubricating unit pivot points and connections.

Steering Control Neutral Adjustment

How to adjust steering levers for neutral alignment.

Steering System Adjustments

Eliminating Excessive Unit Creeping

Adjusting tie rods to correct unwanted unit movement when idle.

Adjusting Unit to Track Straight

Steps to ensure the unit travels straight on a level surface.

Steering and Brake Adjustments

Adjust Steering Lever Handle Height

Modifying the steering lever handle height for operator comfort.

Parking Brake Adjustment Procedure

Procedure for adjusting the parking brake for effective stopping.

Belt Checks and Brake Adjustment

Check Parking Brake Adjustment

Verifying parking brake adjustment settings.

Adjust the Parking Brake

Detailed steps to adjust the parking brake mechanism.

Belt Access for Service

Steps to access belts for inspection or replacement.

Belt Replacement Procedures

Replacing Mower Belts

Instructions for removing and installing mower drive and PTO belts.

Replacing the Hydro Pump Belt

Procedure for replacing the hydro pump drive belt.

Mower Deck Adjustments and Removal

Anti-scalp Roller Adjustment

Adjusting anti-scalp rollers for proper deck height and lawn care.

Mower Lift Pedal Adjustment

Adjusting the lift pedal spring for mower deck lifting force.

Removing the Mower Deck

Steps to safely detach the mower deck from the unit.

Mower Deck Installation and Leveling

Installing the Mower Deck

Guide for mounting the mower deck onto the unit.

Leveling the Mower Deck

Procedures for checking and adjusting blade level and pitch.

Deck and Clutch Adjustments

Adjust Blade Height

Adjusting deck lift bracket height for blade positioning.

Clutch Adjustment Procedure

How to check and adjust the clutch air gap for proper engagement.

Storage Procedures and Fuel System

Short Term Storage Guidelines

Guidelines for storing the unit for short periods.

Long Term Storage Instructions

Comprehensive steps for preparing the unit for extended storage.

Fuel System Preparation for Storage

Recommendations for fuel system treatment before storage.

Troubleshooting Common Issues

Engine Does Not Crank

Common causes and corrections for an engine that won't start.

Engine Cranks But Does Not Start

Troubleshooting steps for an engine that cranks but fails to ignite.

Battery Light and Engine Run-On Issues

Diagnosing battery light issues and engine running after shutdown.

PTO/Blade and Drive System Problems

Resolving PTO engagement issues and unit drive problems.

Accessories

Service Parts Catalog

Specifications

Warranty Information

Two-Year Limited Lawn and Garden Commercial Warranty

Details of the warranty coverage for the unit.

Customer Responsibilities for Warranty

Owner's duties for maintaining warranty coverage and service.

Warranty Limitations and Exclusions

Warranty Limitations

Specific conditions and time limits for warranty coverage.

Exclusions from Warranty Coverage

List of parts and conditions not covered by the warranty.

Limitation of Remedy and Damages

Ariens' liability limits and exclusion of consequential damages.

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