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Gree RIO12HP115V1A User Manual

Gree RIO12HP115V1A
130 pages
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DUCTLESS SYSTEM
Installation, Service & Troubleshooting
Models:
RIO09HP115V1A
RIO12HP115V1A
RIO09HP230V1A
RIO09HP230V1B
RIO12HP230V1A
RIO12HP230V1B
RIO18HP230V1A
RIO24HP230V1A
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Other manuals for Gree RIO12HP115V1A

Questions and Answers:

Gree RIO12HP115V1A Specifications

General IconGeneral
BrandGree
ModelRIO12HP115V1A
CategoryAir Conditioner
LanguageEnglish

Summary

Installation, Service & Troubleshooting

Safety Precautions & Warnings

Model Number Identification

Product Catalog Number-Nomenclature

Explains the structure and meaning of the product catalog number.

Physical & Electrical Data

Product Introduction

System Overview

Provides a general overview of the RIO Ductless split heat pumps and their features.

Refrigeration Cycles and Components

Refrigeration Components

Identifies key components of the refrigeration system in the unit.

Cooling Mode Operation

Details the refrigerant cycle and component flow during cooling mode.

Heating Mode Operation

Details the refrigerant cycle and component flow during heating mode.

Indoor Unit Components

Outdoor Unit Components

Basic & Protection Functions

Cooling Mode Functions

Details cooling process, evaporator freeze protection, and overcurrent protection.

Dry Mode Operation

Explains the drying process and its limitations.

Heating Mode Operation

Describes heating cycle, cold air prevention, and mode transitions.

Fan Mode Operation

Specifies operation when only the fan is active.

Auto Mode Operation

Covers automatic selection between cooling and heating based on temperature.

Defrost Process and Oil Return

Explains defrost sequence, forced defrost, and oil return procedures.

Common Protection Functions

Details protections like coil high temp, compressor discharge temp, and phase-lacking.

Communication Fault Handling

Describes actions and indicators for communication faults within the system.

Remote Control Operation

Button Identification

Identifies and describes the function of each button on the remote control.

Display Icons

Explains the various icons displayed on the remote control's LCD screen.

Remote Control Functions (Part 1)

Details the operation of On/Off, Mode, Temperature, Fan, and Swing controls.

Remote Control Functions (Part 2)

Explains Timer, Turbo, Sleep, Light, and combination button functions.

Refrigerant Lines Preparation & Connection

Refrigerant Line Connection

Steps for properly connecting refrigerant lines, including flaring and torque.

System Leak Check

Procedure for pressurizing the system with nitrogen to check for leaks.

System Evacuation

Steps for evacuating the refrigerant lines and system to required micron levels.

Refrigerant Charging Procedure

Determine Additional Refrigerant Charge

Guidelines for calculating and adding refrigerant based on lineset length.

Leak Testing and Hose Attachment

Procedures for leak testing, attaching hoses, and zeroing the charging scale.

Adding and Removing Refrigerant

Steps for charging refrigerant to the correct weight and removing the tank.

Installation

Indoor Unit Site Selection

Guidelines for choosing a suitable location for the indoor unit.

Outdoor Unit Site Selection

Guidelines for choosing a suitable location for the outdoor unit.

Mounting Plate Installation

Steps for securely installing the indoor unit mounting plate.

Locate and Drill Hole

Procedure for drilling a hole for piping and wiring.

Install Drain Hose

Instructions for connecting and installing the drain hose.

Install Line Set

Steps for connecting the refrigerant lineset and wiring.

Pressure and Leak Test

Procedures for pressure testing and leak detection of the system.

Evacuating the System

Steps for evacuating the refrigerant lines and system to required micron levels.

Connect the Outdoor Wiring

Instructions for connecting the outdoor unit wiring for 115V and 240V systems.

Filter Maintenance and Emergency Operation

Cleaning Air Filter

Instructions for cleaning the indoor unit's air filters.

Electrical Schematics

Indoor Board Schematics (9K, 12K 115V)

Wiring diagram for the indoor control board of 9K/12K 115V models.

Outdoor Unit Schematics (9K, 12K 115V)

Wiring diagram for the outdoor unit of 9K/12K 115V models.

Indoor Board Schematics (9K, 12K 230V)

Wiring diagram for the indoor control board of 9K/12K 230V models.

Outdoor Unit Schematics (9K, 12K 230V)

Wiring diagram for the outdoor unit of 9K/12K 230V models.

Indoor Unit Schematics (18K)

Wiring diagram for the indoor unit of 18K models.

Indoor Unit Schematics (24K)

Wiring diagram for the indoor unit of 24K models.

Outdoor Unit Schematics (18K, 24K) - Part 1

Wiring diagrams for the outdoor unit of 18K/24K models (initial part).

Outdoor Unit Schematics (18K, 24K) - Part 2

Wiring diagrams for the outdoor unit of 18K/24K models (continued part).

Printed Circuit Boards

AP-1 Circuit Board

Identifies key connection points on the AP-1 circuit board.

Troubleshooting Indoor Components

Indoor Fan Motor Troubleshooting

Guides for checking indoor fan motor voltage and resistance.

Step Motor Troubleshooting

Instructions for checking the resistance of the indoor swing motor.

Troubleshooting Outdoor Components

EEV Troubleshooting

Checks for EEV valve operation in cooling and heating modes via temperature readings.

4-Way Valve Troubleshooting

Guides for checking 4-way valve operation and solenoid resistance.

Temperature Sensor Check

Procedure for checking temperature sensor resistance against a table.

Compressor Windings and Reactor Check

Checks for compressor winding resistance and reactor continuity.

Outdoor Fan Motor Troubleshooting

Checks for outdoor fan motor winding resistance values.

Compressor Crankcase Heater Check

Checks the resistance of the compressor crankcase heater.

Liquid Line Temperature Sensors

Explains the function of liquid line temperature sensors.

Exhaust Temperature Sensor

Details the exhaust temperature sensor's role and error codes.

Outdoor Temperature Sensor

Explains the outdoor temperature sensor's function and error codes.

Fault Displays

Troubleshooting Faults

General procedure and precautions for diagnosing unit faults.

Fault Codes (9,000 & 12,000 BTU Units)

Lists malfunction names, display codes, A/C status, and possible causes.

Fault Codes (18,000 & 24,000 BTU Units)

Lists malfunction names, display codes, A/C status, and possible causes.

Troubleshooting 9,000 & 12,000 Units

Indoor Fan Does Not Operate

Flowchart for diagnosing why the indoor fan is not operating.

Temperature Sensor Malfunction

Flowchart for diagnosing temperature sensor faults.

Start Failure Malfunction

Flowchart for diagnosing unit startup failures.

Desynchronizing of Compressor (After Start)

Troubleshooting for compressor desynchronization after unit startup.

Desynchronizing of Compressor (During Operation)

Troubleshooting for compressor desynchronization during unit operation.

Overload and Discharge Malfunction

Flowchart for diagnosing overload and discharge protection issues.

Communication Failure

Troubleshooting steps for communication failures between units.

Troubleshooting 18,000 & 24,000 Units

Temperature Sensor Malfunction

Flowchart for diagnosing temperature sensor faults.

Indoor Fan Operation Issues

Flowchart for diagnosing why the indoor fan is not operating.

Jumper Cap Malfunction

Troubleshooting steps for jumper cap related malfunctions.

Overcurrent Protection Faults

Flowchart for diagnosing overcurrent protection issues.

Capacity Charging Malfunction

Troubleshooting steps for capacity charging malfunctions.

IPM Protection Malfunction

Troubleshooting for IPM protection malfunctions where the unit does not run.

Compressor Overload and Discharge Protection

Flowchart for diagnosing compressor overload and discharge protection.

Desynchronized Compressor Operation (Part 1)

Troubleshooting for compressor desynchronization after unit startup (Part 1).

Desynchronized Compressor Operation (Part 2)

Troubleshooting for compressor desynchronization during operation (Part 2).

High Temperature and Overload Protection

Troubleshooting for anti-high temperature and overload protection.

Unit Will Not Start

Troubleshooting steps when the unit fails to start.

Startup Failure

Flowchart for diagnosing unit startup failures.

PFC Malfunction

Troubleshooting for PFC (Power Factor Correction) malfunctions.

Communication Malfunction (Indoor Unit)

Troubleshooting for communication failure involving the indoor unit.

Communication Malfunction (Outdoor Unit)

Troubleshooting for communication failure involving the outdoor unit.

General Troubleshooting

Miscellaneous Malfunctions (Fan & Compressor)

Troubleshooting for fan and compressor related issues.

Miscellaneous Malfunctions (Compressor & Motor)

Troubleshooting for compressor, motor, and wiring problems.

Miscellaneous Malfunctions (Unit & Wiring)

Troubleshooting for unit not running and wiring issues.

Miscellaneous Malfunctions (Water & Noise)

Troubleshooting for water leakage and abnormal sounds or shakes.

Compressor Running Hot

Diagnosing issues when the compressor runs hot and cycles frequently.

Disassembly of RIO Indoor Unit

Remove Air Filters

Steps to remove the air filters from the indoor unit.

Open Front Panel

Procedure for opening and removing the front panel of the indoor unit.

Remove Service Cover and Grille Assembly

Steps to remove the service cover and front grille assembly.

Open Electrical Box

Procedure for accessing and opening the electrical box.

Remove Tubing Assembly

Steps for removing the tubing assembly from the indoor unit.

Motor Plate and Shaft Cushion Removal

Procedure for removing the motor plate and shaft cushion.

Disassembly of Outdoor Unit

Remove Tubing Assembly

Steps to remove the tubing assembly from the outdoor unit.

Remove Top Panel

Procedure for removing the top panel of the outdoor unit.

Remove Grille and Front Panel

Procedure for removing the discharge grille and front panel.

Remove Right and Left Side Panels

Steps to remove the right and left side panels.

Remove Fan Motor and Axial Blade

Procedure for removing the fan motor and axial blade assembly.

Remove Electric Box

Steps for removing the electric box from the outdoor unit.

Remove Partition Plate

Procedure for removing the partition plate.

Remove Compressor

Steps for removing the compressor from the outdoor unit.

Remove Compressor (Continued)

Continued steps for removing the compressor.

Remove Top Cover Plate, Valve Cover, and Handle

Steps to remove the top cover, valve cover, and handle.

Remove Axial Flow Fan

Procedure for removing the axial flow fan.

Remove Fireproof Electric Box and Soundproof Sponge

Steps to remove the fireproof electric box and soundproof sponge.

Remove Isolation Sheet

Procedure for removing the isolation sheet.

Remove 4-Way Valve Assembly

Steps for removing the 4-way valve assembly.

Remove Condenser Sub-assembly

Steps for removing the condenser sub-assembly.

Appendices: Resistance Tables

Ambient Temperature Sensor Resistance (15K)

Table showing resistance values for ambient temperature sensors.

Tube Temperature Sensors Resistance (20K)

Table showing resistance values for tube temperature sensors.

Outdoor Discharge Temperature Sensor Resistance (50K)

Table showing resistance values for outdoor discharge temperature sensors.

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