GTS DWG Series - User Manual

Issue 05/2013
Synchronous generators of series
DGG, DWG and WG
Models BG132and BG160
Installation and operating manual
English 05/2013

Summary

Important Information and Notes

Qualified Personnel

Defines requirements for personnel qualified to install and operate the unit.

Intended Use

Specifies approved applications for the generator and prohibited uses.

Safety Instructions

Danger to Life Through Electric Shock

Highlights risks of fatal injury from electric shock during operation.

Risk of Injury and Damage

Warns of potential injury and damage from unqualified work.

Danger to Life from Electric Shock and Damage

Details severe risks of electric shock and damage.

Caution: Burn Hazard

Advises about the burn hazard from hot generator parts.

Description of Generators

Generator Controller

Technical Data

Installation of Generator

General Safety Instructions for Installation

Provides essential safety guidelines before installation.

Requirements for Installation Position

Specifies conditions for the generator's installation location.

General Provisions for Installation

Permissible Installation Positions

Single-Bearing Generators Installation Positions

Dual-Bearing Generators Installation Positions

Installation of Single-Bearing Generators

Step-by-step guide for installing single-bearing generators.

Installation Dimensions for Single-Bearing Generators

Clearances and Cooling for Single-Bearing Generators

Assembly to Engine for Single-Bearing Generators

Assembly of Brush Generators

Procedure for assembling brush type generators.

Preparatory Disassembly for Brush Generators

Installation of Carbon Brush Holder

Assembly of Brushless Generators

Procedure for assembling brushless type generators.

Preparatory Disassembly for Brushless Generators

Shaft Attachment Assembly via Grub Screw

Instructions for shaft attachment using a grub screw.

Additional Assembly for Shaft Attachment with Tension Bolt

Alternative assembly method using a tension bolt.

Installation of Dual-Bearing Generators (BG 132)

Guide for installing BG 132 dual-bearing generators.

Installation Dimensions and Assembly (BG 132)

Details dimensions and assembly steps for BG 132.

Clearances and Cooling (BG 132)

Specifies clearances and cooling requirements for BG 132.

Cooling Instructions for BG 132

Assembly Instructions for Belt Drive (BG 132)

Details the process of belt drive assembly for BG 132.

Assembly Instructions for Flange Mount (BG 132)

Guides flange mount assembly for BG 132 generators.

Flange Mount BG 132 with Standard Bearing Plate

Specifics for flange mounting with standard bearing plate.

Flange Mount BG 132 with Reinforced Bearing Plate

Specifics for flange mounting with reinforced bearing plate.

Assembly Instructions for Hydraulic Drive (BG 132)

Guides hydraulic drive assembly for BG 132 generators.

Hydraulic Drive for BG 132 with Standard Bearing Plate

Procedure for hydraulic drive with standard bearing plate.

BG 132 Hydraulic Drive with Reinforced Bearing Plate

Procedure for hydraulic drive with reinforced bearing plate.

Installation of Dual-Bearing Generators (BG 160)

Guide for installing BG 160 dual-bearing generators.

Installation Dimensions and Assembly (BG 160)

Details dimensions and assembly steps for BG 160.

Clearances and Cooling (BG 160)

Specifies clearances and cooling requirements for BG 160.

Assembly Instructions for Belt Drive (BG 160)

Details the process of belt drive assembly for BG 160.

Assembly Instructions for Flange Mount (BG 160)

Guides flange mount assembly for BG 160 generators.

Assembly Instructions for Hydraulic Drive (BG 160)

Electrical Generator Connection

Operation

General Safety Instructions for Operation

Provides essential safety guidelines for operating the generator.

Operating Conditions

Electrical Safety Devices and Measures

Covers electrical safety, protection, and earthing requirements.

Electrical Protection and Earth;Potential Equalization

Details electrical protection and grounding methods.

Protection Against Overcurrent

Connection to Existing Distribution Network

Working Safely with Electrical Devices

Generator Operation

Describes the process of operating the generator.

Control Elements in Optional Switch Box

Electricity Distribution and Device Connection

Generator with Attached Switch Box Operation

Checking the Insulation Monitor

Maintenance and Care

General Safety Instructions for Maintenance and Care

Provides essential safety guidelines before maintenance.

Maintenance Overview

Visual Checks and Cleaning for Users

Maintenance Work by Authorized Technicians

Monthly Work for Operators

Switch Box Maintenance for Operators

Check;Replace Carbon Brushes

Check Carbon Brush Holder

Install the Carbon Brush Holder

Replacement of Ball Bearing

Repairs

Disassembly

Safety Instructions for Disassembly

Disassembly of Dual-Bearing Generators

Disassembly of Single-Bearing Generators

Disassembly of Single-Bearing Brush Generators

Preparatory Work for Brush Generator Disassembly

Disassembly of Brushless Single-Bearing Generators

Preparatory Work for Brushless Generator Disassembly

Shaft Attachment Disassembly via Grub Screw

Shaft Attachment Disassembly via Tension Bolt

GTS DWG Series Specifications

General

Brand	GTS
Model	DWG Series
Category	Portable Generator
Language	English