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Guildline Autosal 8400B User Manual

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TECHNICAL MANUAL
FOR
MODEL 8400B
“AUTOSAL”
NOTICE
The contents and information contained in this manual are proprietary to
Guildline Instruments Limited. They are to be used only as a guide to the
operation and maintenance of the equipment with which this manual was
issued, and may not be duplicated or transmitted by any means, either in
whole or in part, without the written permission of Guildline Instruments
Limited.
TM8400B-L-00
1 November 2004

Table of Contents

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Guildline Autosal 8400B Specifications

General IconGeneral
BrandGuildline
ModelAutosal 8400B
CategoryLaboratory Equipment
LanguageEnglish

Summary

1. INTRODUCTION

1.1. SCOPE

Manual covers technical specs, description, maintenance, parts lists, and diagrams for the Guildline 8400B.

1.2. UNIT DESCRIPTION

Details the instrument's application and physical layout.

1.2.1. APPLICATION

Describes the instrument's use in land-based or sea-borne labs for determining salinity.

1.2.2. PHYSICAL LAYOUT

Details the instrument's cabinet dimensions, construction, and panel layout.

1.3. CARE AND HANDLING

Provides guidance on instrument usage, carrying, transportation, and storage.

1.3.1. USAGE

Covers general care and maintenance for optimal performance.

1.3.2. CARRYING/TRANSPORTATION/STORAGE

Instructions on safe lifting, draining fluids, and preventing damage during transport.

1.3.3. MAINTENANCE REQUIREMENTS

Refers to the maintenance schedule for planning in-service maintenance.

1.3.4. RECEIVING AND INSPECTION

Steps for inspecting the instrument upon receipt for damage and completeness.

2. SPECIFICATIONS

2.1. GENERAL SPECIFICATIONS

Lists operating/storage conditions, power, voltage, dimensions, weight, and outputs.

2.2. PERFORMANCE

Details measurement range, accuracy, stability, resolution, sample volume, and bath temperature.

3. OPERATING DATA

3.1. MEASUREMENT THEORY

Explains the principle of measuring conductivity ratio of saline samples at controlled temperature.

3.2. SAMPLE WATER FLOW ARRANGEMENT

Describes the tank configuration, bath circulation, and sample flow path.

3.3. BATH TEMPERATURE CONTROL

Details the precision control system for maintaining bath water temperature.

3.4. SAMPLE FLOW RATE

Discusses the effect of sample flow rate on stable readings and temperature stabilization.

3.5. CONDUCTIVITY MEASURING CIRCUIT

Provides a schematic and explanation of the circuit measuring cell resistance.

3.6. DISPLAY CIRCUITRY

Explains how the conductivity signal is converted to a digital number for display.

4. CONTROLS AND INDICATORS

4.1. GENERAL

All primary instrument controls and indicators are located on the front panel.

4.2. CONTROLS

Details all instrument controls including flow rate, tank drain, function, and temperature settings.

4.3. INDICATORS

Describes the digital display and bottle number indicators on the front panel.

5. INSTALLATION

5.1. GENERAL

Outlines the steps required for installing the instrument.

5.2. PROCEDURE

Provides a step-by-step procedure for instrument installation.

5.2.1. PRELIMINARY CHECK

Performs initial start-up checks for the instrument.

5.2.2. TEMPERATURE BATH FILLING

Describes methods for filling the temperature bath.

5.2.3. PRELIMINARY FUNCTION CHECK

Conducts checks to verify the instrument's basic functions.

5.2.4. BATH TEMPERATURE CONTROL CHECK

Verifies the accuracy and stability of the bath temperature control.

5.2.5. CONDUCTIVITY CELL CHECK

Details the procedure for checking the conductivity cell's functionality.

6. OPERATING INSTRUCTIONS

6.1. GENERAL

Outlines the instrument operating sequence and basic practices.

6.2. OPERATING SEQUENCE

Describes the sequence for checking zero reference, standardizing, and measuring.

6.2.1. CHECKING ZERO REFERENCE

Procedure to ensure the instrument's zero reference is properly calibrated.

6.2.2. STANDARDIZATION PROCEDURE

Step-by-step guide for standardizing the instrument with sea-water.

6.2.3. SAMPLE MEASURING PROCEDURE

Instructions for measuring the conductivity ratio of a sample.

6.3. CONVERTING INSTRUMENT READING TO SALINITY

Methods for converting instrument readings to salinity values.

6.4. STANDARD OPERATING PRACTICES

Recommended practices for optimizing instrument performance and service life.

6.5. MEASURING FOR OPTIMAL ACCURACY

Guidelines for achieving the best possible measurement accuracy.

6.5.1. INSTRUMENT ACCURACY

Details the guaranteed accuracy of the instrument.

6.5.2. PROCEDURAL REFINEMENTS

Recommendations for repeatable results beyond rated instrument accuracy.

6.6. SAMPLE HANDLING FOR OPTIMAL ACCURACY

Suggested methods for handling samples to achieve optimal measuring results.

6.6.1. METHOD TO REMOVE SAMPLE BOTTLE AND LEAVE CELL FULL

Procedure to remove sample bottle while keeping the conductivity cell full.

6.6.2. METHOD TO REMOVE WATER FROM PICKUP TUBE PRIOR TO MEASURING NEW SAMPLE

Method to remove water from pickup tube to prevent sample contamination.

7. INSTALLATION AND OPERATING INSTRUCTIONS FOR OPTIONAL BCD OUTPUT

7.1. GENERAL

Describes the BCD output capabilities and recommended cable.

7.2. BCD CONNECTOR PIN CODE

Details the pinout and logic for the 50-pin BCD output connector.

7.3. OPERATING PROCEDURE

Instructions for using the BCD output for data logging.

8. GENERAL TECHNICAL INFORMATION

8.1. INSTRUMENT COMPONENT LOCATION

Describes the physical layout and location of instrument components.

8.1.1. CABINET

Details the instrument chassis mounting within the rack cabinet.

8.1.2. CHASSIS

Provides views of the instrument chassis's rear, front, and top panels.

9. THEORY OF OPERATION

9.1. GENERAL

Introduction to the electronic circuitry operation.

9.2. POWER SUPPLY

Explains the operation of the power supply circuitry and voltage regulation.

9.3. TEMPERATURE CONTROL CIRCUIT

Details the bridge network and circuitry for bath temperature control.

9.4. CONDUCTIVITY MEASURING CIRCUIT

Explains the operation of the conductivity measurement circuit, including signals and components.

9.5. METER ASSEMBLY

Describes the meter assembly which converts signals to digital numbers for display.

9.5.1. METER CIRCUIT

Details the meter circuit's digital voltmeter chip set, clock, drive, and decoding.

9.5.2. DISPLAY CIRCUIT

Explains the display circuit's logic for decoding switch settings and driving LED displays.

10. MAINTENANCE

10.1. INTRODUCTION

Introduction to maintenance procedures that can be done with the instrument installed.

10.2. GENERAL INSPECTION

Periodically examine instrument interior for loose connections, spills, and check heater lamps.

10.3. GENERAL CLEANING

Instructions for cleaning the instrument case and neutralizing corrosive surfaces.

10.4. OPENING THE CABINET

Describes the two-stage operation to access the instrument interior.

10.5. BATH TEMPERATURE VERIFICATION TEST

Tests to verify bath temperature accuracy and stability.

10.6. DISPLAY METER TEST

Procedure to test the display meter functionality.

10.7. HEATER LAMP REPLACEMENT

Step-by-step instructions for replacing the instrument's heater lamps.

10.8. CONDUCTIVITY CELL REMOVAL

Procedure for removing the conductivity cell for cleaning, inspection, or replacement.

10.9. PUMP SERVICING

Details the work required for pump servicing, including lubrication and filter replacement.

10.9.1. SERVICE INSTRUCTIONS

Step-by-step instructions for performing pump servicing.

11. SERVICING AND CALIBRATION

11.1. GENERAL

Supplements maintenance section with further servicing details and calibration procedures.

11.2. MAINTENANCE SCHEDULE

Provides a recommended maintenance schedule for laboratory and shipboard use.

11.3. SERVICE NOTES

Procedures referred to in troubleshooting that may be necessary for servicing.

11.3.1. CLEANING FLUSHING MANIFOLD/TUBES

Instructions for cleaning blocked flushing tubes on the conductivity cell.

11.3.2. CHECKING THERMOELECTRIC COOLING UNIT

Simple checks for the thermoelectric cooling unit's functionality.

11.3.3. CHECKING IMPELLER

Checks for impeller operation, drive system, and belt condition.

11.3.4. CHECKING HEATER LAMPS

Procedure to check the functionality of the bath heater lamps.

11.3.5. REMOVING TOP PANEL

Instructions for removing the top panel for maintenance access.

11.3.6. REMOVING TANK

Recommended procedure for tank removal, typically done at the factory.

11.4. AUTOSAL CALIBRATION

Step-by-step procedures for testing electronic performance and calibrating the instrument.

11.4.1. POWER SUPPLY CALIBRATION

Procedure for calibrating the instrument's power supply.

11.4.2. CONDUCTIVITY PCB CHECK

Checks and adjustments for the conductivity PCB.

11.4.3. METER CALIBRATION

Procedure for calibrating the instrument's meter circuit.

11.4.4. MATCHING AND BALANCING

Steps for balance, zero, and gain adjustments for optimal performance.

12. TROUBLESHOOTING

12.1. GENERAL

Outlines procedures for diagnosing and solving operating/accuracy problems, emphasizing sample handling.

13. RECOMMENDED SPARE PARTS

13.1. STANDARD SPARE PARTS

Lists standard spare parts supplied with the instrument and available separately.

13.2. MAINTENANCE KIT

Describes a kit for extended operation, recommended for shipboard use.

13.3. PUMP MOTOR REPLACEMENT KIT

Information on the replacement motor kit for air pumps.

14. PARTS LISTS

15. DRAWINGS