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HALE
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ESP-12
HALE ESP-12 User Manual
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ES
P Primer
System
(Incl
udes
: SP
V an
d PV
G V
alv
e
s)
Install
ation, O
pera
tion a
nd
Ser
v
ice Main
tenance
Manual
Manual
p/n: 029-
081
0-0
1-0
Ha
le
P
rod
uc
ts
I
nc
.
◆
A Unit of
IDEX
Corporation
700 Spring M
ill A
ve
nue
◆
Conshohocken, PA 19428 U.S.A.
Telephone:
610
-825-6300
◆
FAX: 610-825-6440
Web.
....
.
www.ha
lep
rod
uct
s.
com
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Precautions
7
Definitions
7
Guidelines
8
2 Introduction
11
ESP Primer Pump
11
SPV Priming Valve
12
Overview
12
Configuration Options
13
Retrofit Kit Option
13
Universal Mount Installation Kit Option
13
Midship Pump Mounted Option
13
Primer Mounted on Midship Pump
14
PVG Priming Valve
14
Lubricated ESP Primer System
14
Figure 2-4: Typical ESP Lubricated System
15
Chart 2-5: Typical Freeze-Up Protection
16
3 System Installation
17
Primer Pump
17
Installation Notes
17
Figure 3-1: Solenoid Connector Arrangement
18
Optional Bracket Installation
19
ESP System Plate Drawings
19
Valve Installation, SPV or PVG
19
SPV Placard and Pushbutton
20
Figure 3-2: Typical Hale SPV Typical System Layout
20
Figure 3-3: SPV Pushbutton Placard Overview
21
SPV Retrofit Installation, Midship
22
Figure 3-5: SPV Retrofit Panel Placard Spacer Layout
23
SPV Retrofit Installation, Universal Mount
25
Figure 3-7: Universal Mount Adapter Dimensions
26
PVG Installation
27
Figure 3-9: PVG Panel Placard and Valve Plumbing Layout
28
Lubricated Primer Installation
29
Installation
29
Figure 3-10: Typical ESP Lubricated Primer Layout
30
Figure 3-11: Pump Fittings
31
4 Primer Operation
33
Priming the Pump
33
5 System Maintenance
35
General Maintenance
35
Weekly
35
Priming System Test
35
Monthly
36
Priming System Test, Dry Vacuum Test
36
Annually
37
Clean ESP Priming Pump
37
SPV Valve Repair
39
Figure 5-3: Hale SPV Parts Overview
40
PVG Valve Repair
42
Figure 5-5: PVG Valve Parts Breakdown
43
Reassembly Hints
44
Lubricant Specifications
45
Grease, for O-Ring Seals
45
Loctite Sealant
45
Recommended Cleaners
45
Lubricants
45
6 Troubleshooting
47
Pump Loses Prime or will Not Prime
47
Primer Solenoid - 12VDC and 24VDC
49
Switch Is Dead - no Click Is Heard
49
Switch Chatters, Pops or Clicks, but the Motor Does Not Work
49
Switch Stays on (Sticks) - Motor Keeps Running
50
Figure 6-2: 12VDC Solenoid Arrangement Troubleshooting
50
Express Warranty
51
Hale Products Inc
52
7 Drawing Package
53
5
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HALE ESP-12 Specifications
General
Brand
HALE
Model
ESP-12
Category
Control Unit
Language
English
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