HALE HP 100 User Manual

1/8/04
USER OPERATION AND
MAINTENANCE MANUAL
HP SERIES
PORTABLE PUMPS
Pump
Serial
Number
A Hale Pump is a quality product: ruggedly designed, accurately machined, carefully assembled and thoroughly tested. In
order to maintain the high quality of your pump, and to keep it in a ready condition, it is important to follow the instructions on
care and operation. Proper use and good preventive maintenance will lengthen the life of your pump.
ALWAYS INCLUDE THE PUMP SERIAL NUMBER IN CORRESPONDENCE.
Failure to follow the operating, lubrication, and maintenance
requirements set forth in this operating and maintenance manual
may result in serious personal injury and/or damage to equipment.
WARNING
MANUAL P/N 029-0020-24-0, REV E, © 2004 HALE PRODUCTS, INC., PRINTED IN U.S.A.
Hale Products cannot assume responsibility for product failure resulting from improper
maintenance or operation. Hale Products is responsible only to the limits stated in the product
warranty. Product specifications contained in this material are subject to change without notice.
HALE PRODUCTS, INC.  A Unit of IDEX Corporation  700 Spring Mill Avenue  Conshohocken, PA 19428  TEL: 610-825-6300  FAX: 610-825-6440
Class 1  607 NW 27th Avenue  Ocala FL 34475 USA  Tel: 352-629-5020 800-533-3569  Fax: 352-629-2902  www.class1.com

HALE HP 100 Specifications

General

Brand	HALE
Model	HP 100
Category	Power Pump
Language	English

Summary

SAFETY

Operational Safety Warnings

Warnings about operating in enclosed areas, spark checks, and smoking.

Preventative Safety Measures

Procedures to prevent accidental starting, protect against hot parts, and manage debris.

Fuel and Cleaning Precautions

Guidelines on using solvents, cleaning procedures, and handling exhaust system components.

EQUIPMENT DESCRIPTION

Model Overview and Features

Details on HP Series portable pumps, models, construction, and special features.

OPERATING CONTROL DESCRIPTION

Control Panel Components Overview

Description of primary controls like throttle, master switch, start button, and priming lever.

INITIAL CHECKOUT PROCEDURES

Battery, Electrical, and Installation Steps

Procedures for battery activation, electrical connections, and "X" series installation.

Fluid Systems and Hose Connections

STARTING PROCEDURES

Pre-Start Checks and Engine Ignition

Pump Priming and Operation

MAINTENANCE SCHEDULE

Engine and Pump Maintenance Intervals

Tables outlining required engine and pump maintenance operations and their intervals.

PUMP MAINTENANCE

Leak Test, Gearbox Oil, and Primer

ENGINE MAINTENANCE

Oil and Filter Maintenance

Procedures for checking, changing engine oil, and replacing the oil filter.

Spark Plug, Fuel Filter, and Battery Checks

ELECTRICAL WIRING DIAGRAMS

HP Series Wiring Diagrams

HP "I" Series Wiring Diagram