HALE HP200 User Manual

1/8/04
USER OPERATION AND
MAINTENANCE MANUAL
HP SERIES
PORTABLE PUMPS
Pump
Serial
Number
A Hale Pump is a quality product: ruggedly designed, accurately machined, carefully assembled and thoroughly tested. In
order to maintain the high quality of your pump, and to keep it in a ready condition, it is important to follow the instructions on
care and operation. Proper use and good preventive maintenance will lengthen the life of your pump.
ALWAYS INCLUDE THE PUMP SERIAL NUMBER IN CORRESPONDENCE.
Failure to follow the operating, lubrication, and maintenance
requirements set forth in this operating and maintenance manual
may result in serious personal injury and/or damage to equipment.
WARNING
MANUAL P/N 029-0020-24-0, REV E, © 2004 HALE PRODUCTS, INC., PRINTED IN U.S.A.
Hale Products cannot assume responsibility for product failure resulting from improper
maintenance or operation. Hale Products is responsible only to the limits stated in the product
warranty. Product specifications contained in this material are subject to change without notice.
HALE PRODUCTS, INC.  A Unit of IDEX Corporation  700 Spring Mill Avenue  Conshohocken, PA 19428  TEL: 610-825-6300  FAX: 610-825-6440
Class 1  607 NW 27th Avenue  Ocala FL 34475 USA  Tel: 352-629-5020 800-533-3569  Fax: 352-629-2902  www.class1.com

HALE HP200 Specifications

General

Brand	HALE
Model	HP200
Category	Power Pump
Language	English

Summary

SAFETY

General Safety Warnings

Essential safety instructions and warnings for operating the pump.

EQUIPMENT DESCRIPTION

Portable Pump Models Overview

Details on HP100, HP200, HP300, and HP400 portable pump models.

Pump Configurations and Features

Description of 'X' and 'I' series models, engine, handles, and discharge valve.

Performance Standards and Identification

Information on performance standards, electrical socket, and serial number location.

OPERATING CONTROL DESCRIPTION

Throttle, Start, and Priming Controls

Explanation of throttle lever, start button, master switch, and priming lever.

Gauges, Indicators, and Fuel System Controls

Details on suction/discharge gauges, oil light, fuel primer, and choke control.

Auxiliary Systems and Components

Information on recoil starter, drains, charging socket, and exhaust primer.

INITIAL CHECKOUT PROCEDURES

Portable Pump Battery Activation

Steps for activating the battery in portable pump units.

'X' Series Pump Installation

Steps for installing the 'X' series pump, including mounting.

Pre-Operation Fuel Checks and Priming

Procedures for checking fuel level and priming the fuel system.

Fluid Filling Procedures

Instructions for filling engine and gearbox oil for the HP100 model.

Suction Hose Connection

Guidance on properly connecting the suction hose.

Discharge Hose Connection and Drain Closure

Steps for connecting the discharge hose and closing all pump drains.

STARTING PROCEDURES

Pre-Start Checks and Engine Starting

Steps for pre-start checks, electric, and recoil engine starting.

Pump Priming and Operation Adjustments

Procedures for priming the pump, establishing discharge, and adjusting throttle.

Cold Weather Starting Tips

Recommendations for starting the pump in cold weather conditions.

SHUTDOWN AND STORAGE PROCEDURES

Engine Shutdown and Securing

Steps to safely shut down the engine and secure the pump after use.

Flushing, Draining, and Cleaning

Procedures for flushing, draining, and cleaning the pump for storage.

Storage Preparation

Final steps for preparing the pump for storage.

PUMP MAINTENANCE

Leak Test and HP100 Gearbox Oil Check

Procedures for leak testing the pump and checking HP100 gearbox oil.

HP100 Gearbox Oil Change

Steps for changing the HP100 gearbox oil.

Exhaust Primer Maintenance

Cleaning and maintenance of the exhaust primer assembly.

ENGINE MAINTENANCE

Engine Oil Level and Change Procedures

Guidance on checking and changing engine oil, including viscosity recommendations.

Oil Filter Replacement

Steps for replacing the engine oil filter.

Air Cleaner Service

Maintenance procedures for the dual element air cleaner.

Cooling System and Spark Arrester Maintenance

Cleaning cooling system, debris guard, and spark arrester screen.

Spark Plug and Fuel Filter Replacement

Procedures for replacing spark plugs and the fuel filter.

Portable Pump Battery Check

Procedure to check the portable pump's battery health and charge.

WARRANTY POLICY

MOUNTING DIMENSIONS

X Series Pump Mounting Drawings

Dimensional drawings for mounting 'X' series pumps on apparatus.

I Series Pump Mounting Drawings

Dimensional drawings for mounting 'I' series pumps on apparatus.

ELECTRICAL WIRING DIAGRAMS

PARTS LIST