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General| Brand | HALE |
|---|---|
| Model | HP300 |
| Category | Power Pump |
| Language | English |
Essential safety rules for operating the pump and engine to prevent hazards.
Procedure to disconnect the battery when servicing the engine or pump.
Instructions for filling engine oil, gearbox oil, and electrical connections.
Overview of portable pumps for emergency services, offering various pressures and flows.
Details the four distinct models: Attack, Combination, Supply, and Transfer pumps.
Describes standard portable, 'X' model, and 'I' model configurations.
Details the 18 HP V-twin engine, fuel capacity, and folding handle functionality.
Illustrates and describes the different positions for the portable pump handles.
Describes the self-checking discharge valve and its automatic sealing feature.
Details the socket for light mast or trickle charger, ensuring battery readiness.
Information about expected performance curves tested at sea level.
Locates the serial number tag on the engine shroud near the recoil starter.
Performance curve for the HP100 series pump.
Performance curve for the HP200 series pump.
Performance curve for the HP300 series pump.
Performance curve for the HP400 series pump.
Details suction and discharge connection types and sizes for each pump model.
Specifies materials used for the pump body and impeller across models.
Lists the weights for different pump models and series.
Illustrates the main operating panel with gauges and controls.
Controls pump speed and flow via a 'T'-handle slide.
Enables or disables the pump's electrical system for operation.
Engages the electric starter motor to start the pump engine.
Engages the exhaust primer for starting the pump.
Indicates water pressure on the pump's suction side.
Alerts operator to low oil pressure, requiring immediate shutdown.
Controls air-fuel mixture for starting the engine.
Indicates the pump's discharge pressure.
Priming the fuel system by squeezing the primer bulb until firm.
Accessing the recoil starter by opening the pump panel.
Drains water from the pump volute after use.
Relieves pressure in the discharge hose before disconnection.
Socket for optional light mast or trickle charger for battery maintenance.
Assembly on muffler for priming, with a 1/4 turn valve.
Steps for filling battery cells with electrolyte and connecting terminals.
Connect the positive cable first, then the negative cable last.
Instructions for mounting 'X' series pumps using mounting bolts and feet.
Locating and connecting the instrument panel to the pump.
Connecting and securing throttle lever and choke control to the engine.
Use flexible piping for permanent connections to avoid pump and engine damage.
Steps for making discharge piping connections and turning the pump volute.
Connecting the exhaust priming lever cable to the exhaust primer.
Connecting gauge tubing using 1/4 inch diameter tubing.
Connecting piping to the suction fitting, ensuring minimal restrictions.
Connect the negative battery terminal last.
Connecting the pump electrical system to a 12 volt battery.
Warnings against smoking, filling while running, and refueling indoors.
Procedure to check and fill the fuel tank, avoiding overfilling.
Recommends clean, fresh, lead-free gasoline, and details alcohol content limits.
Priming the fuel system by squeezing the primer bulb until firm.
Instructions for filling the engine crankcase with SAE 30 Weight Detergent oil.
HP100 gearbox is shipped dry; fill with SAE 30 Weight Detergent oil.
Procedure to fill the HP100 gearbox to the proper level with SAE 30 oil.
Connecting the suction hose with a strainer, ensuring proper placement.
Connecting the discharge hose, ensuring it is closed and free of kinks.
Ensuring pump and discharge valve drains are closed before operation.
Warnings about enclosed spaces and noise levels during engine startup.
Ensure all pump drains and discharge valves are closed.
Move throttle lever upward to the fast position for starting.
Pull choke knob fully to close choke on carburetor.
Place Master Switch to ON; check oil light.
Depress start button; gradually open choke after engine starts.
Hold priming lever down to establish suction; monitor gauges.
Avoid running the pump for over 45 seconds without suction established.
Open pump discharge valve once suction is established.
Adjust throttle lever to achieve desired discharge pressure.
Tips for starting the pump in cold temperatures, including oil, battery, and fuel.
Move throttle lever to the slow position.
Close pump discharge valve by rotating handle clockwise.
Turn master switch to the OFF position.
Avoid using choke to stop the engine to prevent fire risk.
Steps for preparing the pump for storage, especially after salt water use.
Connect suction and discharge hoses for flushing.
Start engine and establish water flow through the pump.
Run pump for 2 minutes to circulate clean water.
Turn master switch to OFF after flushing.
Disconnect suction and discharge hoses and drain them.
Open drain valves to allow all water to drain from the pump.
Close discharge valve and drain valve after draining.
Check and refill oil and fuel levels as necessary.
Clean debris from the outside of the engine and pump.
Return the pump to its storage compartment and secure in place.
List of engine maintenance tasks and their recommended intervals.
List of pump maintenance tasks and their recommended intervals.
Change engine oil every 25 hours under heavy load or high ambient temperatures.
Clean air cleaner more often in dusty conditions or with airborne debris.
Notes specific maintenance items applicable only to the HP100 model.
Procedure to perform a leak test of the pump at working pressure annually.
Disconnect the negative battery wire before servicing the engine or pump.
Procedure to check the oil level in the HP100 gearbox.
Identifies the oil fill fitting, level plug, and drain plug on the gearbox.
Steps for changing the gearbox oil every 50 hours of operation.
Tip to remove oil fill fitting to facilitate oil flow from the gear case.
Proper disposal of waste oil according to local regulations.
Procedures for cleaning the exhaust primer after 100 hours or sluggish priming.
Information about the twin cylinder, overhead valve, air-cooled engine.
Disconnect negative battery terminal before servicing the engine.
Procedure to check the engine oil level every 8 hours of operation.
Instructions for changing engine oil after first 8 hours and then every 50 hours.
Table showing recommended oil viscosities based on anticipated temperature.
Step-by-step guide for changing the engine oil.
Proper disposal of waste oil according to local regulations.
Specifies oil quantity required based on oil filter replacement.
Inspect the area around the pump for any oil leaks.
Return the pump to its storage area after maintenance.
Procedure for replacing the oil filter every 100 hours or yearly.
Disconnect negative battery cable before replacing the oil filter.
Change engine oil whenever the oil filter is replaced.
Oil gasket and screw on new oil filter until snug, then tighten.
Service foam pre-cleaner (25 hrs/weekly) and paper cartridge (100 hrs/yearly).
Disconnect negative battery cable before servicing the air cleaner.
Service air cleaner more frequently in dusty operating conditions.
Wash in detergent, squeeze dry, saturate in engine oil, squeeze again.
Clean by tapping or washing; rinse thoroughly and air dry.
Do not use petroleum solvents or pressurized air on the air cleaner cartridge.
Clean rotating screen and air cooling system areas to prevent overheating.
Remove debris from the guard daily to prevent engine overheating.
Ensure engine controls and linkages remain clean and free of debris.
Periodically clean muffler area to remove combustible debris.
Clean and inspect the spark arrestor screen assembly monthly or every 50 hours.
Disconnect negative battery cable before servicing the spark arrestor.
Replace spark plugs every 100 hours of operation or yearly.
Do not blast clean spark plugs; use scraping or wire brushing.
Use a resistor spark plug if originally equipped or required by local law.
Check spark plug gap using a wire gauge; proper gap is 0.030 in (0.76 mm).
Ensure wire terminal fits firmly on spark plug to prevent sparking.
Replace the fuel filter annually or as engine performance dictates.
Disconnect negative battery cable before replacing the fuel filter.
Check battery annually to ensure sufficient power for starting.
Measure specific gravity of each cell; replace battery if outside limits.
Test battery under simulated starting load; replace if voltage drops below 9 volts.
Dispose of used batteries according to local ordinances.
Warrants against defects in material/workmanship for 2 years or 2000 hours.
Remedy is limited to repair, replacement, or repayment of price by Hale.
Hale not liable for consequential damages, loss of life, injury, or property damage.
Disclaims warranties of patent infringement, merchantability, or fitness for purpose.
Drawings to assist in mounting 'X' series pumps on apparatus; not to scale.
Detailed drawings showing dimensions for 300X and 400X pump mounting.
Dimensions for locating mounting holes on the 'X' series pump base.
Dimensions for mounting holes of the 'X' series pump control panel.
Drawings to assist in mounting 'I' series pumps on apparatus.
Dimensional drawings for the HP100 'I' series pump.
Dimensional drawings for the HP200 'I' series pump.
Dimensional drawings for the HP300 'I' series pump.
Dimensional drawings for the HP400 'I' series pump.
Wiring diagram for the instrument panel components.
Wiring diagram for the extension harness for fixed mount units.
Wiring diagram for the engine ignition, starter, and regulator.
Wiring diagram for battery connections, including fuse holder.
Wiring diagram specific to the 'I' series pumps and key switch.
Table detailing circuits activated by key switch positions (OFF, RUN, START).
Explains how to use exploded views to identify part numbers for repairs.
Exploded view diagram identifying major components of the HP series pump.
List of part numbers and descriptions for HP series pump components.
Exploded view diagram for pump covers and carrying handles.
List of part numbers for portable pump covers and carrying handles.
Exploded view diagram for HP200, HP300, HP400 pump ends and gearboxes.
List of part numbers for HP200, HP300, HP400 pump ends and gearboxes.
Exploded view diagram for the HP100 pump end and gearbox.
List of part numbers for the HP100 pump end and gearbox.
Exploded view diagram of the HP400 discharge manifold assembly.
List of part numbers for the HP400 discharge manifold.
Exploded view diagram of the HP300 discharge valve assembly.
List of part numbers for the HP300 discharge valve assembly.
Exploded view diagram of the HP series pump exhaust primer assembly.
List of part numbers for the HP series pump exhaust primer assembly.
Exploded view diagram showing engine mounting components.
List of part numbers for engine mounting hardware and bases.
Exploded view diagram of the instrument panel assembly.
Exploded view diagram of the fuel vent and pick-up assembly.
Exploded view diagram of the oil filter and drain assembly.
Exploded view diagram of mounting hardware for HP 'X' series.
