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Hamworthy Purewell VariHeat 65he User Manual

Hamworthy Purewell VariHeat 65he
66 pages
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IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT
Purewell Vari
Heat
he
Boilers
Cast Iron, Pre-mix, High Efficiency, Modular Boilers with
Automatic Ignition for Heating and Domestic Hot Water
Installations
Installation, Commissioning
and Servicing Instructions
MODELS - 65he, 85he, 105he, 125he
NATURAL GAS
I
2H

Table of Contents

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Hamworthy Purewell VariHeat 65he Specifications

General IconGeneral
Boiler TypeCondensing
Fuel TypeNatural Gas
Max. Output (kW)65
Efficiency RatingA
Flow Temperature Range30-80°C
Flue Diameter125mm

Summary

Size and Space Requirements

Site Location and Preparation

Gas Supply Requirements

Details standards, connection sizes, pressure, and isolation valve for gas supply.

Electrical Supply Requirements

Details earthing, voltage, fuses, wiring, isolation, and time clock control.

Boiler Assembly Procedures

Pre-Commissioning Checks

Gas Supply Pre-Commissioning

Ensures gas installation pipework is tested and purged.

Checks Prior to Lighting the Boiler

Boiler Gas System Leak Check

Procedure for checking gas system soundness before lighting.

Pre-Lighting Checks

Ensures gas supply, electrical connections, and components are ready.

Initial Lighting Procedure

Step-by-step guide for the first ignition and operation of the boiler.

Safety Checks During Lighting

Verification of controller operation, flame signal, and safety limits.

Flame Signal Assessment

Procedure to view and assess the flame ionisation signal.

Combustion Checks

Procedure for measuring CO2 levels to confirm correct combustion.

Boiler Controls and Operation

Controls Operation Details

Explains system configuration, peripherals, and operational logic.

Boiler Functions and Features

Boiler Overheat Protection

Details the safety mechanisms to prevent boiler overheating.

Fault Finding and Troubleshooting

Safety Features Summary

Overview of safety devices like the temperature limiter and flame probe.

Safety Temperature Limiter

Explains the function and reset procedure of the safety temperature limiter.

Flame Probe Functionality

Describes how the flame probe monitors flame and triggers lockout.

Fault Finding Procedures

General guidance on diagnosing and resolving faults using error messages.

Causes of Boiler Lockout

Lists common reasons for the boiler entering a lockout condition.

Servicing Procedures

Regular Servicing Recommendations

Advocates for annual servicing, preferably by an appointed person.

Boiler Servicing Procedure

Detailed steps for isolating and servicing the boiler and its components.

Replacement of Failed Components

Main Gas Valve Replacement

Recommends fitting a new gas valve and outlines the replacement process.

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