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Hamworthy Purewell Variheat mk2 70c User Manual

Hamworthy Purewell Variheat mk2 70c
72 pages
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Purewell Variheat mk2 c Boilers
Cast Iron, Pre-mix, Condensing, Modular Boilers with
Automatic Ignition for Heating and Domestic Hot Water
Installations
Installation, Commissioning
and Servicing Instructions
MODELS - 70c, 95c, 110c, 140c & 180c
NATURAL GAS
I
2H
IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT
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Hamworthy Purewell Variheat mk2 70c Specifications

General IconGeneral
BrandHamworthy
ModelPurewell Variheat mk2 70c
CategoryBoiler
LanguageEnglish

Summary

Introduction

1.9 Options

Details available optional kits and configurations for the boiler.

Supply and Delivery

Transporting & Positioning of the Boiler

Guidelines for safely moving and placing the boiler unit during installation.

Site Location and Preparation

4.1 Site Location

Requirements for selecting an appropriate installation location for the boiler.

4.2 Gas Supply

Specifications and regulations for the natural gas supply connection.

4.3 Flues

Guidelines for flue system design, materials, and installation for safe operation.

4.4 Water Supply

Requirements for the system's water connections, pressure, and treatment.

4.5 Condensate Connections

Instructions for connecting and discharging boiler condensate safely.

4.6 Electrical Supply

Electrical connection requirements, safety precautions, and wiring standards.

Boiler Assembly

5.1 Flue Pipe

Procedure for fitting the flue connection pipe to the boiler unit.

5.2 Water Connections

Details on connecting flow and return water pipes to the boiler.

5.3 Electrical Connections

Overview of electrical connection points and their functions on the boiler.

Pre-Commissioning

6.1 Gas Supply

Checks and certifications required for the gas supply before commissioning.

6.2 Ventilation

Ensuring adequate ventilation and air supply to the plantroom.

6.3 Pipework, Valves and Pump

Verification of correct installation and readiness of pipework, valves, and pumps.

6.4 Flue

Ensuring the flue system is correctly installed and clear for operation.

6.5 Electrical

Confirmation of correct and isolatable electrical connections.

Checks Prior to Lighting

7.1 Boiler Gas System Leak Check

Procedure to ensure the gas system is leak-free before initial ignition.

7.2 Checks Prior to Lighting the Boiler

Essential checks on gas supply, electricals, and system before firing.

7.3 Initial Lighting

Step-by-step guide for the first ignition and startup of the boiler.

7.4 Combustion Checks

Procedures for measuring and adjusting CO2 levels for optimal combustion.

7.7 Burner Resistance Check

Method for measuring burner pressure to assess resistance over time.

Boiler Controls

8.1 Controls Overview

Introduction to the Navistem boiler controller and its components.

8.2 Display

Explanation of the boiler's display screen, icons, and status indicators.

8.3 Functions

Details on specific functions like frost protection, pump overrun, and overheat protection.

Fault Finding

9.1 Safety Temperature Limiter (Limit Thermostat)

How the safety temperature limiter functions and how to troubleshoot trips.

9.2 Ignition Controller

Troubleshooting steps for ignition failures and flame detection issues.

Servicing

10.1 Regular Servicing

Recommendations for routine annual and bi-annual servicing of the boiler.

Replacement of Failed Components

11.1 Igniter and Flame Probe Assembly

Procedure for replacing the igniter and flame probe assembly.

11.2 Safety Temperature Limiter (Limit Stat)

Steps for replacing the safety temperature limiter (limit stat).

11.3 Main Gas Valve

Guidance on replacing the main gas valve assembly.

11.4 Combustion Fan

Instructions for removing and replacing the combustion fan.

Recommended Spares

Appendix A - Gas Data

Appendix B - Electrical Connections and Controls

Appendix C - Flue Data

C1.0 Flue System

General recommendations and requirements for flue system design and installation.

C1.1 General Requirements

Key considerations for installing flue systems with Purewell Variheat mk2 boilers.

C1.2 Waste Gas Volume and Temperature

Data on waste gas volumes and temperatures for flue system design.

C1.9 Condensate Discharge

Guidelines for managing and discharging flue condensate from the system.

Appendix D - Ventilation

D1.1 Air Supply

Recommendations for providing adequate air supply for combustion and ventilation.

D1.2 Air Supply by Natural Ventilation

Requirements for natural ventilation of the boiler room.

D1.3 Air Supply by Mechanical Ventilation

Guidelines for using mechanical ventilation systems for the boiler room.

Appendix E - Water Data

E1.1 Water Circulation System

Important details for the correct installation of the water circulation system.

E1.2 Minimum System Water Pressure

Minimum system water pressure requirements for boiler operation.

E1.3 Pressure Relief Valve (Safety Valve)

Information on the safety valve and its importance for system protection.

E1.9 Minimum Water Flow Rates

Required minimum water flow rates to maintain boiler efficiency and prevent damage.

Hamworthy Heating Accredited Agents

Southern Ireland (Sales & Service)

Contact information for sales and service in Southern Ireland.

Northern Ireland (Sales & Service)

Contact information for sales and service in Northern Ireland.

Scotland (Sales & Service)

Contact information for sales and service in Scotland.

North East England (Service)

Contact information for service in North East England.

Hamworthy Heating Customer Service Centre

Contact details for Hamworthy's central sales, technical, and service departments.

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