handtmann 09513 - User Manual

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Operating manual

Spray ball

09513, 09514, 09515, 09516, 09517

BA_009500.03_EN

1 / 6 Albert Handtmann Armaturenfabrik GmbH & Co. KG 2019-03-05

General ............................................................................................................................................................. 1

2 Safety Information ............................................................................................................................................ 2

3 Delivery, Completeness, Storage ...................................................................................................................... 3

4 Installation, Operation, Maintenance ............................................................................................................... 3

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1 General

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1.1 Manufacturer

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Albert Handtmann Armaturenfabrik GmbH & Co. KG

Arthur-Handtmann-Str. 11; D-88400 Biberach

Tel.: +49(0) 73 51/3 42-0; Fax: +49(0) 73 51/ 3 42-44 80

E-Mail: sales.fittings@handtmann.de

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1.2 Proper application

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Spray balls are used in the food, beverage, pharmaceutical, and chemical industries for the

cleaning of closed systems (vessels, tanks). The systems are cleaned with special cleaning

media, in general within the CIP process.

During installation, operation and maintenance please pay attention to the generally

accepted safety regulations as well as to the operating instructions.

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1.3 Misuse

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Misuse is:

• Application in different operating conditions as intended for the specific type.

• Installation, operation and maintenance by unqualified staff.

• Any unauthorized modification of the valve or a valve component.

• On-observance of the operating instructions.

Any misuse will automatically lead to a loss of right to claim under guarantee as well as

any liability.

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1.4 Duties of operator

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The operator has to make sure that:

• The valve/component is operated properly and only in functional condition.

• The legal requirements are kept during operation and maintenance.

• Only sufficiently qualified and authorized staff maintain the valve/component.

• The staff responsible for operation and maintenance know and obey the

operating instructions and in particular the safety advice.

• The safety and warning signs remain on the valve/component and are

always legible.

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Main Page

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Do you have a question about the handtmann 09513 and is the answer not in the manual?

The device described in this manual is a Spray Ball, specifically models 09513, 09514, 09515, 09516, and 09517, manufactured by Albert Handtmann Armaturenfabrik GmbH & Co. KG.

Function Description

Spray balls are designed for cleaning closed systems such as vessels and tanks within the food, beverage, pharmaceutical, and chemical industries. They are primarily used in the Cleaning-In-Place (CIP) process, utilizing special cleaning media. The spray ball (static type) operates in the low-pressure range to distribute cleaning medium onto the inside upper tank wall. The cleaning action relies on the cleaning liquid flowing down from the tank top to clean the tank wall. The choice and position of the spray ball are determined by the tank design, possible tank internals, and the type and level of contamination. To ensure effective cleaning, a constant flow and a minimum flow capacity are essential.

Important Technical Specifications

The manual provides detailed capacity and spray circle specifications for different spray ball types and DN (nominal diameter) sizes, operating at a liquid pressure of 1.5 - 2.0 bar.

Type 09513 - Horizontal Tank, Perforation 180° to the Top:

DN 10: Capacity 1.5 - 2.0 m³/h, Spray Circle Ø 1.0 m
DN 25: Capacity 12 - 14 m³/h, Spray Circle Ø 3.0 m
DN 32: Capacity 16 - 18 m³/h, Spray Circle Ø 4.0 m
DN 50: Capacity 25 - 29 m³/h, Spray Circle Ø 6.0 m

Type 09514 - Horizontal Tank, Perforation 180° to the Bottom:

DN 25: Capacity 13 - 15 m³/h, Spray Circle Ø 3.0 m
DN 32: Capacity 17 - 19 m³/h, Spray Circle Ø 4.0 m
DN 50: Capacity 23 - 27 m³/h, Spray Circle Ø 6.0 m

Type 09515 - Vertical Tank, Perforation 220° to the Top (or 240° for DN 10):

DN 10*: Capacity 3.0 - 3.5 m³/h, Spray Circle Ø 1.0 m
DN 25: Capacity 15 - 17 m³/h, Spray Circle Ø 3.0 m
DN 32: Capacity 22 - 25 m³/h, Spray Circle Ø 4.5 m
DN 50: Capacity 30 - 35 m³/h, Spray Circle Ø 6.0 m
DN 65: Capacity 56 - 64 m³/h, Spray Circle Ø 10.0 m

Type 09516 - Vertical Tank, Perforation 220° to the Top:

DN 50: Capacity 43 - 50 m³/h, Spray Circle Ø 10.0 m

Type 09517 - Vertical Tank, Perforation 360°:

DN 10: Capacity 3 - 4 m³/h, Spray Circle Ø 1.0 m
DN 50: Capacity 48 - 55 m³/h, Spray Circle Ø 8.0 m
DN 65: Capacity 60 - 67 m³/h, Spray Circle Ø 10.0 m

For a one-meter circumference of the tank, and depending on the contamination level, the required flow capacity is approximately 25-35 l/min. Spray balls are typically used in combination with a cleaning-air-valve.

The spray ball is connected to a special mounting tube using a split-pin. The complete unit (mounting tube and spray ball) can be dismounted if necessary. The mounting tubes 09601 (for spray ball DN 25-50) and 09605 (for spray ball DN 50-65) are compatible with DIN thread connections, and mounting tube 09605 also supports flange connection with a dome cap.

Usage Features

Proper Application: Used for cleaning closed systems in various industries. Adherence to generally accepted safety regulations and operating instructions is crucial during installation, operation, and maintenance.
Misuse Prevention: Misuse includes application outside intended operating conditions, installation/operation/maintenance by unqualified staff, unauthorized modifications, or non-observance of operating instructions. Any misuse voids warranty claims and liability.
Operator Responsibilities: The operator must ensure proper operation, functional condition, compliance with legal requirements, maintenance by qualified staff, and staff awareness of operating and safety instructions. Safety and warning signs must remain legible.
CIP Operation Guidelines:
- Tank diameter should be smaller than the spray circle diameter.
- Select spray ball capacity from the provided tables.
- Maintain liquid pressure at 1.5 - 2.0 bar.
- Cleaning time depends on the contamination level.
- Cleaning temperatures must align with operating conditions.
- Ensure proper draining of detergents.
- Warning: Do not open the tank/vessel during CIP due to splash hazard from caustic, acid, and other media.

Maintenance Features

Maintenance-Free Design: The spray balls are fundamentally maintenance-free, being constructed from stainless steel.
Potential for Blockage: However, mineral sediments or insufficient water quality can lead to a reduction in the bore hole cross sections.
Maintenance Requirements:
- Any maintenance must be performed only on a depressurized system.
- Maintenance should be carried out if necessary, at least once a year.
- During maintenance, strict attention must be paid to assembly and safety instructions.
- Caution: Failure to follow maintenance guidelines can lead to damage to components.

handtmann 09513 Specifications

General

Brand	handtmann
Model	09513
Category	Industrial Equipment
Language	English