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HANGCHA CPCD30N-RW33B User Manual

HANGCHA CPCD30N-RW33B
108 pages
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1-3.5t R Series Internal Combustion
Counterbalanced Forklift Truck
OPERATION AND MAINTENANCE MANUAL
Original Instruction
ZHEJIANG HANGCHA ENGINEERING MACHINERY CO., LTD.
DEC.2009 4
th
EDITION

Table of Contents

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HANGCHA CPCD30N-RW33B Specifications

General IconGeneral
BrandHANGCHA
ModelCPCD30N-RW33B
CategoryForklifts
LanguageEnglish

Summary

1. GENERAL RULES

2. NAME OF MAIN PARTS OR COMPONENT

Controls

Overview of operating levers, pedals, and steering.

3. Safety instructions

4. Maintenance

8 hour (daily or every shift) check

Daily inspection checklist for leaks, appearance, and fluid levels.

Engine oil level check

Procedure for checking the engine oil level.

Check water level in the radiator

How to check and maintain the radiator coolant level.

Hydraulic oil level

Checking the hydraulic oil level and adding fluid.

Brake fluid level check

Monitoring and maintaining the brake fluid level.

Replacing of brake oil

Detailed steps for replacing brake oil.

Maintain monthly (180-200 hours)

Monthly maintenance tasks including oil and filter changes.

Change engine oil and oil filter

Steps for changing engine oil and the oil filter.

Maintain semiannually (1000 hours)

Semiannual maintenance tasks including brake fluid change.

Brake oil fluid change

Steps for changing the brake oil fluid.

Replace the engine cooling fluid

Procedure for replacing engine cooling fluid.

5. STRUCTURE AND STABILITY OF TRUCK

The structure of the truck

Basic structure of mast, forks, body, and tires.

Load center

Importance of distinguishing load shape, gravity, and center.

Gravity and stability

Factors determining combined center and truck stability.

the stability zone of the barycenter

Ensuring the combined center stays within the stability triangle.

the max load

Understanding load center distance and maximum load relationship.

the load capability chart

Chart showing relationship between max load and load center distance.

6. OPERATION

Start-up

Procedures for starting diesel and gasoline engines.

Starting diesel engine

Steps for starting the diesel engine.

Starting gasoline engine

Steps for starting the gasoline engine.

After engine has started

Warming up the engine and checking its condition.

Traveling

How to operate the forklift while traveling.

Stopping or parking the truck

Steps for safely stopping and parking the forklift.

Pick up

How to properly pick up loads with the forks.

Stacking load

Procedures for safely stacking loads.

Remove load

How to safely remove loads from stacks.

7. DEPOSIT

Deposit daily

Daily parking and shutdown procedures.

8. MAINTENANCE

Preventive maintenance schedule

Schedule for checks, revisions, adjustments, and replacements.

Periodic replacement of key safe parts

9. TRUCK’S CONVEY, LIFTING, TOWING

Hoist the truck

Safe methods for hoisting the forklift using lifting devices.

11. PERFORMANCE PARAMETERS OF R SERIES IC FORKLIFT

1—1.8t R series

Performance data for 1-1.8t R series forklift models.

12. OPERATION, DISASSEMBLY AND INSTALLATION OF CAB

13. OPERATION AND NOTICE ABOUT LPG FORKLIFT

14. OPERATIONAL METHOD OF MAINTENANCE FREE LEAD ACID BATTERY

15. USE, INSTALLATION AND SAFETY RULES OF ATTACHMENT

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