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HANGCHA CPCD30/35-XW43E-RT User Manual

HANGCHA CPCD30/35-XW43E-RT
103 pages
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I
OPERATION MANUAL
2.5-3.5T Rough terrain forklift truck
Operational and Maintenance Manual
Original Instruction
CPCD30/35-XW43E-RT
CPCD25-XW43E-RT
CPCD30/35-XW33E-RT
CPCD25-XW33E-RT
CPCD30/35-XW33C-RT4
CPCD25-XW33C-RT4
CPCD30/35-XW43C-RT4
CPCD25-XW43C-RT4
CPCD30/35-XW98C-RT4
CPCD30/35-XW98E-RT2
CPCD25-XW98C-RT4
CPCD25-XW98E-RT2
HANGCHA GROUP CO., LTD
12/2019

Table of Contents

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HANGCHA CPCD30/35-XW43E-RT Specifications

General IconGeneral
ModelCPCD30/35-XW43E-RT
Load Center500 mm
Power TypeDiesel
Fork Length1070 mm
Engine Power42 kW
Tire TypePneumatic
Travel Speed (full load)20 km/h
Travel Speed (no load)22 km/h
Load Capacity3000-3500 kg
Mast TypeTriplex
Overall Height2200 mm
Lift Speed (full load)480 mm/s
Lowering Speed (full load)500 mm/s

Summary

Forklift Truck General Operation Rules

Forklift Truck Components and Systems Overview

Forklift Dashboard Instruments and Indicators

Explains the various gauges, indicators, and warning lights on the instrument panel.

Forklift Controls and Switches Operation

Details the function and operation of steering wheel, levers, pedals, and switches.

Forklift Truck Body and Other Parts

Covers seat adjustment, safety belt, hood, and other structural elements.

Forklift Truck Safety Rules and Precautions

Forklift Truck Maintenance Procedures Overview

Daily Forklift Maintenance Checks

Daily inspection and checks before operation to ensure safety and functionality.

Weekly Forklift Maintenance Procedures

Additional maintenance tasks performed weekly, building on daily checks.

Forklift Maintenance Every 250 Hours

Specific maintenance tasks required every 250 working hours.

Forklift Maintenance Every 1000 Hours

Maintenance tasks to be performed every 1000 working hours for thorough upkeep.

Forklift Annual Maintenance (2000 Hours)

Comprehensive annual maintenance procedures and part replacements.

Other Forklift Maintenance Tasks

Covers miscellaneous maintenance items like fuses, relays, and tire changes.

Forklift Truck Structure and Stability Principles

Forklift Truck Basic Structure

Describes the main components like mast, forks, and body, and their role in balance.

Forklift Load Center and Stability Zone Guidelines

Explains load center distance, stability zone, and their impact on truck stability.

Forklift Maximum Load and Load Capability Chart

Details maximum load, load center distance relationship, and how to read the capability chart.

Forklift Speed and Acceleration Impact on Stability

Discusses how inertia, sudden braking, and turning affect truck stability.

Forklift Truck Operation Procedures

Forklift Truck Engine Start-up Procedures

Step-by-step guide for starting diesel and gasoline engines safely.

Forklift Truck Driving and Travel Operations

Instructions for holding the steering wheel, fork position, checking safety, and basic driving.

Forklift Load Pick-up Procedures

How to adjust forks, position the truck, and pick up loads securely.

Forklift Load Stacking Procedures

Guidelines for approaching, positioning, and depositing loads accurately.

Forklift Load Removal Procedures

Steps for safely retrieving loads from pallets or stacks.

Forklift Truck Parking Procedures

Daily Forklift Truck Parking Steps

Daily parking procedures including wheel blocking and engine shutdown.

Long-Term Forklift Truck Parking and Storage

Guidelines for parking the truck for extended periods, including safety and maintenance.

Forklift Truck Detailed Maintenance Schedules

Forklift Truck Preventive Maintenance Schedule

Overview of checks, revisions, adjustments, and replacements based on service intervals.

Forklift Engine Maintenance Schedule

Detailed schedule for engine checks, cleaning, and adjustments based on hours.

Forklift Crank Case Ventilation Maintenance

Maintenance for crank case ventilation system components.

Forklift Lubricating System Maintenance

Schedule for checking and maintaining lubrication points, oil, and filters.

Forklift Fuel System Maintenance Schedule

Maintenance for fuel tank, filters, and fuel system checks.

Forklift Cooling System Maintenance

Schedule for checking coolant, fan belt, and cleaning the radiator.

Forklift Drive System Maintenance Schedule

Maintenance for hydraulic transmission, drive axle, and wheel bearings.

Forklift Steering System Maintenance Schedule

Maintenance for steering wheel, gear, and knuckle components.

Forklift Brake System Maintenance Schedule

Maintenance for brake pedal, parking brake, and brake cylinders.

Forklift Hydraulic System Maintenance Schedule

Maintenance for hydraulic oil, control valves, and filters.

Forklift Electrical System Maintenance Schedule

Maintenance for starting motor, battery, wiring, and instruments.

Forklift Lifting System Maintenance Schedule

Maintenance for chains, wheel, and lifting cylinders.

Forklift Attachment Maintenance Schedule

Maintenance for various attachments like clamps, forks, and masts.

Forklift Safety Device and Attachment Maintenance

Maintenance for overhead guard, seat, and truck body safety features.

Forklift Torque Specifications and Key Part Replacement

Forklift Bolt Torque Specifications

Torque values for various bolts to ensure proper assembly and safety.

Periodic Replacement of Critical Forklift Parts

Guidelines for replacing essential safety-related components based on service life.

Forklift Truck Oil and Lubrication Usage Guide

Forklift Truck Oil and Lubricant Specifications

Table listing recommended oils and lubricants for different truck systems.

Forklift Lubrication System Diagram

Visual guide showing lubrication points and intervals for various truck components.

Forklift Truck Labels and Safety Markings

Location and Identification of Forklift Truck Labels

Identifies various labels and their placement on the forklift truck.

Explanation of Key Forklift Truck Labels

Detailed explanations for important labels such as danger, CE, load curve, and warning labels.

Forklift Truck Main Technical Performance Parameters

Forklift Lead Acid Battery Operation and Maintenance

Lead Acid Battery Application and Features

Describes the use, strengths, and types of lead-acid batteries for forklifts.

Forklift Battery Storage and Maintenance

Guidelines for storing batteries and performing regular maintenance checks.

Forklift Battery Status Check and Maintenance

Procedures for checking battery status, levels, and performing maintenance.

Forklift Attachment Use, Installation, and Safety Rules

Forklift Attachment Operating Guidelines

Rules and recommendations for using various forklift attachments safely.

Forklift Attachment Assembly and Installation

Procedures and warnings related to attaching and assembling forklift attachments.

Forklift Operator Presence Sensing (OPS) System

Forklift OPS System Description and Function

Explains the purpose and operation of the Operator Presence Sensing system.

Forklift Engine Start-up with OPS System

Describes how the OPS system affects engine starting and operation.

Forklift Forward/Reverse Operation Safety with OPS

Details how the OPS system prevents movement without proper operator presence.

Forklift Working Device Protection by OPS

Explains how the OPS system prevents operation of working devices without the operator.

Forklift OPS System Malfunctions and Troubleshooting

Lists common abnormalities in the OPS system and recommended actions.

Forklift Relevant Safety Commands and Standards

Forklift Truck Maintenance Record Log

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