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HANGCHA J Series User Manual

HANGCHA J Series
64 pages
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CPD10/15/18/20/25/30J
CPD10/15/18/20/25/30J D1
CPD10/15/18/20/25/30/35J C1
CPD10/15/18/20/25/30/35J C2
CPD40/45/50J D1
CPD40/45/50J C2
15t J Series Counterbalanced Battery Forklift Truck
SERVICE MANUAL
Original Instruction
HANGCHA GROUP CO., LTD.
Dec. 2010 3
rd
edition
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HANGCHA J Series Specifications

General IconGeneral
ModelJ Series
Power TypeElectric
TypeForklift
Load Capacity1.0 - 3.5 tons (depending on the specific model)
Lift HeightUp to 6 meters (depending on the specific model)
Battery Voltage48V / 80V (depending on the specific model)
Tire TypePneumatic or Solid (depending on the specific model)
Mast TypeDuplex or Triplex
Overall Width1.1-1.3 meters

Summary

1. Driving System

1.1 Engine for Forklift

Details engine specifications and data for various forklift models.

1.2 Gear box

Describes the gear box structure, troubleshooting, and parts.

1.3 Driving axle

Covers driving axle data, trouble diagnosis, and assembly procedures.

2. Steering System

2.1 Steering Device

Explains the components and adjustments of the steering system.

2.2 Steering Axle

Details steering axle specifications, trouble diagnosis, and removal/installation.

3. Brake System

3.1 Master Cylinder

Describes the master cylinder's function, components, and operation.

3.2 Foot Brake

Details the foot brake assembly, replacement, and adjustment procedures.

3.3 Hand Brake Device

Explains the hand brake operation and troubleshooting for insufficient force or dragging.

4. Hydraulic System

Main pump

Discusses main pump troubleshooting for issues like no oil, low pressure, or noise.

Control valve

Covers troubleshooting for control valve issues like pressure, tilt, or mast instability.

5. Lifting System

5.1 Data

Provides inspection, adjustment, and tightening torque data for the lifting system.

5.2 Fault

Lists common faults in the lifting system and their corrective actions.

5.3 Mast

Describes mast components and shows diagrams for different mast types.

6. Electrical System

6.1 CPD10/15/20/25/30J Fork

Summarizes the Curtis PMC 1244 controller features and applications.

6.2 CPD10/15/20/25/30/35JC1, CPD10/15/18/20/25/30/35JC2, CPD40/45/50J C2 Fork

Summarizes Curtis controller features, safety, and operational aspects.

6.3 CPD10/15/20/25/30J D1 Fork

Summarizes INMOTION controller features, safety, and operational aspects.

7. Maintenance Record

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