HANGCHA XC Series User Manual

XC
Series
CPD
15/18
-
XD4
-
SI
16
CPD20/25/30/35-XD4-SI21
CPD20/25/30/35-XD4-SI25
CPD20/25/30/35-XD4-SI26
Electric Forklift Truck
Operation and Maintenance Manual
Original Instruction
HANGCHA GROUP CO., LTD.
05/2020

HANGCHA XC Series Specifications

General

Model	XC Series
Type	Forklift
Lift Height	Up to 6 meters
Tire Type	Pneumatic
Overall Length (without fork)	Varies by model
Overall Width	Varies by model
Turning Radius	Varies by model
Wheelbase	Varies by model
Service Weight	Varies by model

Summary

Foreword

Truck Introduction

General

Provides a general overview of the forklift's features and systems.

Use Occasion and Condition

Details the intended use, operating environment, and conditions for the forklift.

Appearance and Main Components

Identifies the main external parts and components of the forklift.

Display and Operating Elements

Explains the functions of various controls, levers, and dashboard indicators.

Display Instrument

Details the multi-function display located on the overhead guard.

Lithium Battery Charging Port Structure and Side Door

Describes the structure of the lithium battery charging port and its side door.

Lithium Battery Disassembly and Installation

Provides instructions for removing and installing the lithium battery pack.

Truck Body and Others

Covers other components of the truck body.

Adjust and Replace Forks

Explains how to adjust fork distance and replace forks.

OPS System (Optional)

Details the Operator Presence Sensing (OPS) system and its functions.

Technical Specifications

Lists the technical data and specifications for different forklift models.

Nameplate and Safety Labels

Explains the meaning and location of various nameplates and safety labels.

Structure and Stability of Truck

Discusses the truck's structure and factors affecting its stability.

Safety Instructions

Operation and Safety Regulations for Lithium Battery Forklift Truck

Truck Lifting, Carrying and Towing

Lifting

Outlines the correct procedures and precautions for lifting the forklift.

Carrying

Provides instructions for transporting the forklift by lorry or trailer.

Towing

Explains the procedures and warnings for towing the forklift.

Lithium Battery

Safety Instructions

Covers crucial safety precautions for handling and maintaining the lithium battery.

Installation Instructions

Details the requirements and procedures for installing the lithium battery system.

Basic Terms for Lithium Ion Battery

Defines fundamental terms and concepts related to lithium-ion batteries.

Instructions for Use

Provides guidelines for the proper use of the lithium battery system.

Maintenance

Outlines essential maintenance checks and procedures for the lithium battery.

Emergency Plan

Describes emergency procedures and preparedness for lithium battery issues.

Size and Weight

Lists the dimensions and weight of the lithium battery.

Lithium Battery Charging

Explains the operation and instructions for charging the lithium battery.

Instructions

Running-in of the New Truck

Advises on initial operation and break-in procedures for a new truck.

Check and Adjust Before Operation

Details essential checks and adjustments required before operating the forklift.

Driving Truck

Covers the procedures and precautions for driving the forklift.

Maintenance

Maintenance Summary

Summarizes the importance and general aspects of forklift maintenance.

Periodic Maintenance Schedule

Provides a schedule for routine checks, adjustments, and replacements.

Periodic Replacement of Safety-Critical Parts

Lists safety-critical parts and their recommended replacement intervals.

Forklift Used Oil and Lubrication

Specifies the types of oils and lubricants to be used for various components.

Replace Wheel

Describes the procedure for replacing front and rear wheels.

Check and Replace Fuse

Details the fuse list and procedures for checking and replacing fuses.

Check and Maintenance of Control System Assembly

Covers inspection and maintenance of the forklift's control system.

Bolt Tightening Torque Table

Provides a table of bolt tightening torques for various sizes and grades.

The Use, Install and Safety Rules of Attachment

Attachment Install

Guides on the correct installation of forklift attachments.

Attachment Use

Explains how to properly use and operate forklift attachments.

Check and Maintenance

Outlines checks and maintenance procedures for attachments.

Related Safety Instruction and Standard (for Trucks Exporting to Europe or Option)