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HANGCHA X Series - User Manual

HANGCHA X Series
126 pages
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X Series
CPD10/15/18/20/25/30/35-XC4(-I)
CPD10/15/18/20/25/30/35-XD2(-I)
CPD40/45/50-XC4(-I) CPD20/25-XC4-JC(I)
CPD20-XXC4(-I) CPD25-XLC4(-I) CPD50-XXC4(-I)
CPD20-XXD24(-I) CPD25-XLD2(-I)
Electric Forklift Truck
OPERATION AND MAINTENANCE
MANUAL
Original Instruction
HANGCHA GROUP CO., LTD.
OM21-X0108 / 2021
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Summary

Operation and Safety Guidelines

Purpose and Permitted Use

Defines the truck's function and lists acceptable uses and prohibitions.

Operational Conditions and User Responsibilities

Specifies environmental limits, user duties, and safety compliance requirements.

Attachment Installation

Guidelines for installing attachments, requiring manufacturer approval.

Forklift Overview and Components

Main Components Identification

Identifies and labels the key physical parts of the forklift truck.

Operator Interface Controls

Control Panel and Display Layout

Overview of the forklift's dashboard, showing controls and display elements.

Multi-function Display Functionality

Explains display information, warning indicators, and button functions for navigation.

Main Display Interface Indicators

Details the meaning and function of each icon and indicator on the main display.

Display Mode and Navigation Settings

Explains how to select operating modes, navigate menus, and change settings.

Forklift Operation Controls

Direction, Lighting, and Access Controls

Covers direction switch, lights, mirrors, battery cover lock, and other access controls.

Operator Comfort and Safety

Seat Adjustment and Safety Belt Usage

Instructions for adjusting the seat and properly using the safety belt.

Emergency Procedures and Actions

Guidance on how to react during truck tip-over or other unusual situations.

Identification and Safety Labels

Nameplate and Warning Labels

Details various labels and their meanings for safe operation and identification.

Specific Nameplate Information

Provides detailed information from the truck's nameplate, including model and serial numbers.

Technical Specifications

XC4, XC4-JC, XD2, and XXC4 Series Specifications

Detailed technical data for various XC4, XC4-JC, XD2, and XXC4 forklift models.

XC4-I, XD2-I, XXD2-I, XLC4-I, XLD2-I Series Specifications

Technical data for various XC4-I, XD2-I, XXD2-I, XLC4-I, XLD2-I forklift models.

Other XC;XD;XX Series Model Specifications

Technical data for remaining XC, XD, and XX series forklift models.

Safety Instructions

General Safety Precautions and Warnings

Covers operator training, inspection, hazard warnings, and safe operating practices.

Forklift Transport, Lifting & Towing

Forklift Transportation Guidelines

Instructions for safely transporting the forklift by ship, train, or lorry.

Lifting and Hoisting Procedures

Safe methods for lifting the forklift using steel wire ropes and appropriate devices.

Forklift Towing Procedures

Steps for safely towing the forklift, including brake and switch operations.

Structure and Stability

Structure and Basic Stability Principles

Explains the truck's structure and the importance of weight balance for stability.

Load Center and Gravity Effects on Stability

Discusses how load shape, center, and gravity affect forklift stability.

Capacity Chart and Velocity Impact on Stability

Relates load weight to center distance and explains velocity's effect on stability.

New Truck Break-in

Initial Operation and Maintenance

Recommends light load operation, battery care, and maintenance for the first 100 hours.

Daily Maintenance

Fluid Leak and Tire Inspection

Procedures for checking hydraulic, electrolyte, and brake fluid leaks, plus tire pressure.

Tire, Wheel, and Brake System Checks

Instructions for tire condition, pressure, wheel nuts, and brake system checks.

Accelerator, Hydraulic Oil, and Battery Checks

Procedures for checking accelerator pedal, hydraulic oil, and battery status.

Mast and Other System Checks

Daily checks for mast condition, steering, lights, horn, and abnormal noises.

Driving and Operation

Driving, Traveling, and Speed Control

Step-by-step guide for starting, driving, turning, and decreasing speed safely.

Loading, Stacking, and Un-stacking Procedures

Instructions for safely performing loading, stacking, and un-stacking operations.

Post-Operation Checks and Parking Brake Switches

Tasks after operation and guide to parking brake switch functionality.

Truck Deposit Procedures

Daily and Long-Term Storage

Steps for parking the truck and performing checks for short and long-term storage.

Battery System

Battery Use Precautions and Maintenance

Safety warnings for battery handling, charging, and daily/weekly/monthly maintenance.

Battery Charging Procedures and Specifications

Detailed steps for charging, charger selection, replacement, and battery specs.

Lithium Battery Specifics

Safety warnings, installation, storage, and maintenance for lithium batteries.

Lithium Battery Charging and Operation

Lithium Battery Charging Interface and Settings

Explains the touch screen interface for charging, including settings and status.

User Wiring and Charging Procedures

Safety instructions for wiring and step-by-step guide for charging the lithium battery.

Maintenance Summarization

General Maintenance Principles and Cautions

Emphasizes periodic inspection, genuine parts, schedules, and safety precautions.

Preventive Maintenance Schedule

Detailed schedule for checking and replacing parts based on operating hours for various systems.

Replacement Parts and Specifications

Key Safe Parts Replacement Schedule

Lists critical parts and their recommended replacement intervals in years.

Lubricant, Fluid, and Bolt Torque Specs

Tables for recommended oils, fluids, and bolt tightening torque values.

Attachment Use, Installation, and Safety

Attachment Installation and Assembly

Guidelines for safely installing and assembling various forklift attachments.

Attachment Usage and Maintenance Rules

Instructions for operating attachments safely, including load limits and maintenance.

Automatic Battery Watering System

System Components and Installation

Lists system parts and guides for installation and accessory selection.

Floater, Piping, and Cleaning Notes

Guidance on choosing floaters, watering pipe usage, and system cleaning.

Safety Standards and Data

Relevant Safety Directives and Standards

Lists CE directives and standards relevant to forklift safety and design.

Noise and Vibration Measurement Data

Provides measured noise and vibration levels according to specific standards.

HANGCHA X Series Specifications

General IconGeneral
ModelX Series
TransmissionAutomatic
Mast TypeDuplex/Triplex
Lifting Height3000 - 6000 mm (varies by specific model)
Tire TypeSolid

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