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HANGCHA XE Series User Manual

HANGCHA XE Series
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XE Series
XE Series Four-wheel Lithium-ion Battery Forklift Truck
CPD15/18/20/25/30/35/38-38-XEY2-SI
CPD20-XEXY2-SI
CPD30/35/38-XEY2H1-SI
CPD20/25/30/35/38-XEY2H-SI
CPD40/45/50-XEY2-SI
CPD50-XEXY2-SI
OPERATION AND
MAINTENANCE MANUAL
HANGCHA GROUP CO., LTD.
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HANGCHA XE Series Specifications

General IconGeneral
ModelXE Series
Power SourceElectric
Drive TypeElectric Motor
Load Capacity1.0 - 3.5 tons
Lift HeightUp to 6 meters
Battery Voltage48V or 80V
Tire TypeSolid or pneumatic
Mast TypeDuplex or triplex
Overall LengthVaries by model
Overall WidthVaries by model
Turning RadiusVaries by model

Summary

Forklift Truck Introduction

Overview

Describes features, appearance, and main parts of the forklift truck.

Application Environments and Conditions

Details suitable working environments, temperature, and altitude limits.

Display and Controls

Explains the dashboard, levers, pedals, switches, and their functions.

Other Parts

Covers adjustments for the driver's seat and rearview mirror.

Operator's Seat

Instructions for adjusting the driver's seat position and backrest.

Rearview Mirror

Guide on adjusting the rearview mirror for optimal visibility.

OPS System

Details the Operator Presence Sensing system and its safety functions.

Nameplate and Marks

Identifies important labels, marks, and warning symbols on the forklift.

Forklift Truck Structure and Stability

Explains the truck's structure, center of gravity, and stability principles.

Operations

Breaking-in of a New Truck

Initial operating requirements and limitations for new forklift trucks.

Daily Checks and Adjustments

Essential pre-operation checks for ensuring safety and functionality.

Adjustment and Replacement of the Forks

Step-by-step guide for adjusting and replacing forklift forks.

Starting the Truck

Procedure for safely starting the forklift truck.

Driving

Instructions for safe driving, including direction and speed control.

Steering

Guidance on operating the steering system and turning the truck.

Braking

Methods and precautions for safely stopping the forklift truck.

Emergency Stop

Procedure for immediate shutdown in critical situations.

Loading, Stacking and Unstacking

Techniques for safely handling cargo during loading and unloading.

Parking Rules

Guidelines for parking the forklift truck safely.

Checks After Operation

Post-operation inspection procedures for the forklift.

Parking and Storage

Procedures for daily storage and long-term storage of the forklift.

Lifting, Transportation and Towing

Lifting

Safe methods and precautions for lifting the forklift truck.

Transportation

Procedures for securing and transporting the forklift.

Towing

Guidelines and warnings for towing or being towed.

Safety Rules

Safety Rules for Driving the Truck

General safety precautions and rules for operating the forklift.

Rules for Maintenance and Repair

Safety guidelines to follow during maintenance and repair operations.

Safety Rules for Attachments and Pallets

Safe practices for using attachments and handling pallets.

Safety Rules for Parking and Storage

Safety considerations during parking and storage.

Lithium-ion Battery

Instructions for Safety

Critical safety warnings and precautions for handling lithium-ion batteries.

Instructions for Installation

Procedures for installing the battery system safely.

Common Terms for Lithium-ion Power Batteries

Definitions of key terminology related to lithium-ion batteries.

Instructions for Use

Guidelines for operating and using the lithium-ion battery.

Emergency Plan

Procedures to follow in case of severe battery abnormalities or emergencies.

Size/Weight

Technical specifications for the dimensions and weight of the battery.

Charging the Lithium-ion Battery

Information on the charger, its parameters, and capabilities.

Charging Steps

Step-by-step guide for charging the lithium-ion battery.

Repair and Maintenance

Daily Maintenance (Eight Hours)

Routine pre-operation checks and maintenance tasks.

Weekly Maintenance (40 Hours)

Additional maintenance items to be performed weekly.

Every One and a Half Month Maintenance (250 Hours)

Maintenance tasks required every 250 operating hours.

Every Three Month Maintenance (500 Hours)

Maintenance tasks required every 500 operating hours.

Semi-Annual Maintenance (1000 Hours)

Maintenance tasks required every 1000 operating hours.

Annual Maintenance (2,000 Hours)

Maintenance tasks required every 2000 operating hours.

Others

Miscellaneous maintenance items including tire replacement and fuse checks.

Tire Replacement

Procedure for replacing front and rear tires.

Fuse

Instructions for checking and replacing fuses.

Checks and Maintenance of the Control System Assemblies

Inspection and maintenance of control system components.

Use, Installation and Safety Rules for Attachments

Installation of Attachments

Guidelines for safely installing forklift attachments.

Use of Attachments

Operating procedures and safety rules for using forklift attachments.

Checks and Maintenance of the Attachments

Procedures for inspecting and maintaining forklift attachments.

Relevant Safety Directives and Standards (CE Models)

CE Certification Compliance

List of directives and standards met by CE certified models.

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