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HANGCHA XE Series - User Manual

HANGCHA XE Series
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XE Series
XE Series Four-wheel Lithium-ion Battery Forklift Truck
CPD15/18/20/25/30/35/38-38-XEY2-SI
CPD20-XEXY2-SI
CPD30/35/38-XEY2H1-SI
CPD20/25/30/35/38-XEY2H-SI
CPD40/45/50-XEY2-SI
CPD50-XEXY2-SI
OPERATION AND
MAINTENANCE MANUAL
HANGCHA GROUP CO., LTD.

Questions and Answers

  • Y
    yoshiApr 2, 2026
    здравствуйте. Есть проблема со входом в продвинутые настройки, не могу найти пароль

    Summary

    Forklift Truck Introduction

    Overview

    Describes features, appearance, and main parts of the forklift truck.

    Application Environments and Conditions

    Details suitable working environments, temperature, and altitude limits.

    Display and Controls

    Explains the dashboard, levers, pedals, switches, and their functions.

    Other Parts

    Covers adjustments for the driver's seat and rearview mirror.

    Operators Seat

    Instructions for adjusting the driver's seat position and backrest.

    Rearview Mirror

    Guide on adjusting the rearview mirror for optimal visibility.

    OPS System

    Details the Operator Presence Sensing system and its safety functions.

    Nameplate and Marks

    Identifies important labels, marks, and warning symbols on the forklift.

    Forklift Truck Structure and Stability

    Explains the truck's structure, center of gravity, and stability principles.

    Operations

    Breaking-in of a New Truck

    Initial operating requirements and limitations for new forklift trucks.

    Daily Checks and Adjustments

    Essential pre-operation checks for ensuring safety and functionality.

    Adjustment and Replacement of the Forks

    Step-by-step guide for adjusting and replacing forklift forks.

    Starting the Truck

    Procedure for safely starting the forklift truck.

    Driving

    Instructions for safe driving, including direction and speed control.

    Steering

    Guidance on operating the steering system and turning the truck.

    Braking

    Methods and precautions for safely stopping the forklift truck.

    Emergency Stop

    Procedure for immediate shutdown in critical situations.

    Loading, Stacking and Unstacking

    Techniques for safely handling cargo during loading and unloading.

    Parking Rules

    Guidelines for parking the forklift truck safely.

    Checks After Operation

    Post-operation inspection procedures for the forklift.

    Parking and Storage

    Procedures for daily storage and long-term storage of the forklift.

    Lifting, Transportation and Towing

    Lifting

    Safe methods and precautions for lifting the forklift truck.

    Transportation

    Procedures for securing and transporting the forklift.

    Towing

    Guidelines and warnings for towing or being towed.

    Safety Rules

    Safety Rules for Driving the Truck

    General safety precautions and rules for operating the forklift.

    Rules for Maintenance and Repair

    Safety guidelines to follow during maintenance and repair operations.

    Safety Rules for Attachments and Pallets

    Safe practices for using attachments and handling pallets.

    Safety Rules for Parking and Storage

    Safety considerations during parking and storage.

    Lithium-ion Battery

    Instructions for Safety

    Critical safety warnings and precautions for handling lithium-ion batteries.

    Instructions for Installation

    Procedures for installing the battery system safely.

    Common Terms for Lithium-ion Power Batteries

    Definitions of key terminology related to lithium-ion batteries.

    Instructions for Use

    Guidelines for operating and using the lithium-ion battery.

    Emergency Plan

    Procedures to follow in case of severe battery abnormalities or emergencies.

    Size;Weight

    Technical specifications for the dimensions and weight of the battery.

    Charging the Lithium-ion Battery

    Information on the charger, its parameters, and capabilities.

    Charging Steps

    Step-by-step guide for charging the lithium-ion battery.

    Repair and Maintenance

    Daily Maintenance (Eight Hours)

    Routine pre-operation checks and maintenance tasks.

    Weekly Maintenance (40 Hours)

    Additional maintenance items to be performed weekly.

    Every One and a Half Month Maintenance (250 Hours)

    Maintenance tasks required every 250 operating hours.

    Every Three Month Maintenance (500 Hours)

    Maintenance tasks required every 500 operating hours.

    Semi-Annual Maintenance (1000 Hours)

    Maintenance tasks required every 1000 operating hours.

    Annual Maintenance (2,000 Hours)

    Maintenance tasks required every 2000 operating hours.

    Others

    Miscellaneous maintenance items including tire replacement and fuse checks.

    Tire Replacement

    Procedure for replacing front and rear tires.

    Fuse

    Instructions for checking and replacing fuses.

    Checks and Maintenance of the Control System Assemblies

    Inspection and maintenance of control system components.

    Use, Installation and Safety Rules for Attachments

    Installation of Attachments

    Guidelines for safely installing forklift attachments.

    Use of Attachments

    Operating procedures and safety rules for using forklift attachments.

    Checks and Maintenance of the Attachments

    Procedures for inspecting and maintaining forklift attachments.

    Relevant Safety Directives and Standards (CE Models)

    CE Certification Compliance

    List of directives and standards met by CE certified models.

    HANGCHA XE Series Specifications

    General IconGeneral
    ModelXE Series
    Power SourceElectric
    Drive TypeElectric Motor
    Load Capacity1.0 - 3.5 tons
    Lift HeightUp to 6 meters
    Battery Voltage48V or 80V
    Tire TypeSolid or pneumatic
    Mast TypeDuplex or triplex
    Overall LengthVaries by model
    Overall WidthVaries by model
    Turning RadiusVaries by model

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